Emer

ge nc
yHa ndli
ng
Che
ckLi s
t/Gui
defor
Wast
eHe atRecover
y
Syst
em
 CONTENTSOFTHEREPORT

Bl
ackout
1.St
epsaf
terbl
ackoutf
ors
moot
hent
hepl
ant
.
Powerj
erk
1.Cas
e#1i
fbot
hlines&Turbinetri
ppedonPowerJ erk.
2.Cas
e#2i
fTur
bineremainsonload&oneoflinetripped.
3.Cas
e#3i
fTur
binetri
pped&bot hlinei
noper
ation.
Lowcondens
ervacuum
1.Caus
es&Remedi
es.
Highmai nsteam headert emperature
Lowmai nSteam headert emperature
Overs peedi
ngoft urbine( Tri
ppi
ng>3210RPM)
Overloadingoftur bi
ne( Load>12MW)
Direct
ionaleart
hf ault
 Highwhi temetalbearingt emperature
Condens erhotwelllevelhi gh
01- Bl
ackOut
.

InBlackoutallel
ectr
icalempl
acesandinst
rume
ntsstoppedduetounavail
abi
li
ty
ofpowe rfr
om K. E.Iti stobea ppear
edinve r
ys udde nandfoll
owingsare
nece
ssaryact
ionsshouldbetake
ni nordert
opreventplantequi
pmentandasse
ts
fr
oma nydama ge
.

St
eps
1 St
a rtDCoi lpumpa ssoona spos si
bl e.
2 Ope ns teame xha ustventbot hLPa ndHPs teami nsi
deTGbui l
ding
3 Ope nAi rve ntofr unningb oilersinor dertor educehe aderPres
sure.
4 Ma kes ur eACoi lpumpi sr unni ng.
5 Ope ratebypa ssda mpe rsofa l
lr unni ngboi lers&boxupt heboil
ers.
6 Unloc ka l
lBoi lerdrumLe ve l
s&r eseta l
lMOVf romDCS.
7 Unloc ka l
lhe avyl oad( i.
e.C. Tpumps ,axillar
yoi lpu mp,jetwat
erpump)
8 St
a rtge ne r
atora ndma int
a i
nboi lerdr uml evels.
9 Ensur etur ningde viceisa ttache d.
10 Asge nera t
ors ta
rts,s t
opDCoi lpump&ma kes ureACpumpi noperati
on
becaus eACoi lpumpl oadwi lls hifttowa rdsge neratorandDCba c
kupwi l
l
bea va i
lablef orfutur eeme rge nc yc ondi t
ion.
11 Closema nua lUva l
vebe fo res elf-
a djusti
ngva lve.
12 Closec onde nserr e
turnva lvei nor dert orecirculatewa t
erinsi
decondenser
.
13 Ope nva cuumbr eakva lvei nsideTGbui lding.
14 Closes te ams e
alingva lve.
15 CloseJ e twa terdr ai
na ndj etwa terc ircul
a t
ionva l
ve.
16 Ope na lldr ainva lves(HP&LP)i ns ideTG&ne artoLine1CCRbui ldi
ng.
17 Closema ins t
eame lect
ricva l
ve .
18 Rese t505.

02- Powe
rJe
rk.

Thepowerjer
ki sals
oa ne xte
r nalunst
abil
it
ythatmayc a
usedamagetopla
nt
equi
pment
sespecia
ll
yge ner
a t
ort hatiscoupl
edwitht
urbi
ne.Thepowerje
rkis
act
ual
lyvar
iat
ionofload(current)beyondtherat
edca
pa c
it
yofgenera
tori
tcan
beduetoa
nydi s
tur
banceatGridSt ati
on.

St
ep Cas
e#1I
fbot
hli
nes&Tur
binet
rippedonPowerJ
erk.
s
1 MakesureAxill
aryoilpumpinoperat
ion
2 Openst
eame xhaustventbot
hLPa ndHPs t
eaminsi
deTGbuil
ding
3 OpenAirventofrunningboi
ler
sinordert
oreduc
eheade
rPre
ssure
.
 4 Ope ratebypa ssda mpe rsofa l
lr unni ngboi lers
.
5 Unloc ka llBoi l
e rdr umLe vel
s
6 Ensur etur ningde vic eisatta
che d.
7 Closema nualUva l
vebe f
o r
es elf
-a djustingvalve .
8 Ma kes urec i
rculatingpumpi nope ra t
iont oavoi dhighbea ri
ngt e
mpe rat
ure
9 Cont actwi thLi ne1&Li ne2CCR.
10 Ifbothl ine st
rippe dboxupboi lersi nor dertoa voidwa st
ageofwa t
er.
11 Ma intaina llWa te rlevels(I.
e.C. T,Sof twa ter
,re s
ervoi
ra nddr uml e
ve l
s)
12 AsPowe rj er
koc curss ta
rtR.Opl anti nor dertoma inta
ins oftwaterlevel
.
13 Ifbothl ine st
rippe da lsos t
opthec ool i
ngt owe rfanstoreduc eload.
14 Closes tea ms ealingva l
ve
15 Closec onde nserre t
ur nva l
vea ndma kes urehotwe llle
velbe ll
ow135mm.
16 Ope na lldr ai
nva l
ve s( HP&LP)i ns ideTG&ne artoLine1CCRbui ldi
ng.
17 CloseMa insteams tope lect
ricva l
ve .
18 Rese t505f rompa ne l.

St
eps Cas
e#2I
fTur
biner
emai
nsonl
oad&oneofl
inet
ripped.
1 Inthisc aseme chanicaloilpumpwi l
lrema i
ninope r
ati
on.
2 Ope nAi rvent(Boi lerMot oriz
eAi rve nt)ofli
newhi c
hha sbee
ntri
pped.
3 Ope ratebypa ssda mpe rsofbot h( SPa ndAQC)boi ler
sofrespe
cti
veli
ne.
4 CloseMot ori
zes te
a mva lveofr espe ct
ivel i
nef r
omDCS.
5 Take noutLPboi leroftrippedlinef r
omTGbui lding.
6 Unloc ka llBoi l
erdr umLe vels
.
7 Boxupboi l
ersinor dertoa voi
dwa st
ageofwa ter.
8 Ma intainwa t
erleve lonbot hboi l
e rsteamdr ums .
9 Ope na lldr a
inva lves(HP&LP)i ns i
deTG&ne artoLine1CCRbui l
ding
10 StarttheR. Otoa voida nys hort
a geofs oftwater.
11 Stoponeofc oolingt owerf an(ifre quired)toreduceload.
12 Ma intainc ondens e
rva cuumbya djus t
ings eal
ing&c i
rcul
ati
ngpump.

St
eps Cas
e#3I
fTur
binet
ripped&bot
hli
nei
noper
ati
on.
1 Ma kes ureAxill
aryoilpumpi noperation
2 Ope nsteame xhaustventbothLPa ndHPs t
eami nsi
deTGbui l
ding.
3 Ope nAi rventofrunningb oi
le
rsinor dert
oreduceheaderPres
sure.
4 Ope rat
ebypa ssdampersofa l
l(SPa ndAQC)boi l
ersupto50%.
5 St
opMa i
nSt eamEl e
ctri
cva l
ve&ope nit(i
twillbeclosi
nginjerkca
se)
.
6 Take noutLPboi ler
sbyc losi
ngUva lvebef
orese l
f-
adjus
ti
ngvalve.
7 Unloc kallBoile
rsteamdr umLe vel
s .
8 Donotboxupboi l
ershouldrema i
ni nwa r
muppos i
ti
on.
9 Ma intai
nwa terl
evelona l
lboilers
teamdr ums.
10 Ope na lldr a inva lv es( HP&LP)i ns ideTG&ne art oLi ne1CCRbui l
ding
11 Startt heR. Ot oa voi da nys hor tageofs oftwa ter.
12 Ast urbi nes pe eddr opsbe l
o w600r ese t505.
13 Donotc los ec onde ns ater et
ur nva lve.
14 Ma int aina llWa terl eve l s(I.e .C. T,Sof twa ter,r ese rvoira nddr uml evels)
15 Ma int ainc ond ens erva c uumdonots topj etwa terpump.
16 Re lea sea irf romme cha ni ca loi lpumpbe foret urbi ner ese t.
17 Re se ttur binema nua l
lybyr ot ati
onr esettingnob( 0.8MPapr essur
e )andby
pus hingl eve rupwa rddi r ectiont hena ga inr eleaset henobt osa mepos iti
on.
18 Ma kes ureQSVi sf ullyope ne dpos it
i ona sgr ee ni ndica tiononDCS.
19 Startpe rmi s si
vef romDCS.
20 Pus hr un c omma nd f r om 505 & down t hec ursert os tart600 r pm
comma nd.
21 Wa rmupt het urbi nebyf ollowi ngSOPa spe rhotorc olds tar
tup.
22 Ope ns howe ringva lvet or e duc ee xha us ts teamt empe ra ture .
23 Startt hes oftwa terpumpa ndc loset hede aratorbypa ssva lve.
24 Ope nConde ns erre turnva lvei fitisc los eda l
re ady.
25 Ast urbi ner e ache s3000r pmme chani ca loi lpumpwi lls tartit
sope ra
tion.I
t
willbei ndi catedbyc ont roloi lpr essur e( 0.92MPa )&Axi llar
yoi lpump
curre ntwi llr educ ef rom54At o35A.
26 Stopt heAxi llaryo i
lpumpf romDCS.
27 Infor mt hee lectri
c alpe rs ona lf ors ync hr oni zationpr oce ss.
28 Be for es ync hroni z ation ma ke s ure ma ins team he ader pr e s
sure,
tempe ra t
ur ea ndc onde ns erva cuumi snor ma l.
29 Allboi le rbypa ssda mpe rshoul dbea t50%t oc ont r
olhe a derpr es
s ure
.
30 Clos et hema i
ns te ama irve nti ns i
deTGbui lding.
31 As5AHbr eake rma ke sc ont actgr adua llyr a i
set hel oadonge ne ra
torupt o
1200KW.
32 AddLowpr essures teama t3000KW.
33 Ac tiva tePr essuremodeonDCSbya djus ting/e qua li
ngt hepr essur
es et
pointa ti nlett ohe a de rpr ess ure .
34 Slowl ygr adua llydr opt hepr e ssures etpoi ntt o1. 3MPahe ncet heloadon
turbinewi lla lsoi nc reas egr adua ll
y.
35 Ast urbi net ake nonl oa dwi thbot hLPa ndHPboi lers,c los ethedr ainvales
ofa llboi lers.
36 Clos et hebypa s
sda mpe rsofa llboi lers( SPa ndAQC)wi thr e
s pectto
boile rdr uml evel( SPboi lerl eve lwi llris ea sbypa s sc l
os e ).
37 Infor mt oLi ne1&Li ne2CCR.
38 Nor ma lt hej etwa tert a nkb ya djus ti
ngi tsdr a
ina ndc i
rc ula ti
ngva lve,it
shoul dbeonAUTOonDCS.
39 Ma kes urea l
lc ool ingt owe rf ansa rer unni ngonnor ma lHz .
40 De ar atorva cuums h oul dbe- 75Kpa .
41 Ma kes urea l
ls afe t
ie sl oc k/unl oc ks houl dbee na bl e.
 42 Thor
oughl
ylooke
acha
nde
ver
yva
lveonDCSi
tshoul
dbeunde
rnor
mal
l
imit
s.

03- LowConde
nse
rVa
cuum(
<-80KPa
)

Weha ves urfacec onde ns er( shell& t ubec onde nse r

)inwhi chc ir
cula
tionwa t
er
fl
owst hrought het ube sa nde xhausts teamc ome sinc ontac
twi thc oldt ube
surf
aces whe re pha s
ec ha nging oc cursf rom s team to wa tera tc ons t
ant
temperaturewi t
houta nyba ckpr es
s urea tt urbine.Itisduet otheva cuum
generatesinsidec onde ns e
rtor educ ethee xhaus tsteamtempe rat
ureanda voida ny
backpr essureoft urbine .Theva c uumi sgenera t
eswi ththehe l
pofc ir
culati
ngt he
wa t
era tnor ma lte mpe r
atur et hrough t heve nturet ubet hust heva cuum i s
producedj usta boute xitoft hr oats ecti
onofve nt
uretha tisc onnectedwi th
condens eratbothe ndsf orc ontinuouss preadi
nge xhaustst
e am.He nceitisoneof
mos timpor t
antpa rti nope rati
on.Thef oll
owi nga r
ec ausesa ndr e
me diest o
overcomel owc onde nse rvac uum.

St
eps LowVacuum Caus
es Remedi
es
1 Lows te
ams e
ali
ngf
roms
tea
m Adjus tthes teams ea li
ngf lo
wf roms team
se
a l
ingpoi
nt. seali
ngva lve.
2 Highjetwat
erta
nk Adjus tthej etwa t
e rtankdr ainva lve
t
empe ra
tur
e towardsc oolingt owe randc ir
cul ati
ng
wa t
eri nletva lves ot hathotwa terc a
n
flowba cka ndf reshwa tercanf ill.
3 Lowt empera
turedif
fer
ence I nthisc asee ns urec oolingtowe rfansare
i
nletandoutl
e tofc
ondenser. runningonnor ma lf reque ncyifnotr ais
e
thefreque nc yofC. Tf a
ns .
4 Ins
uffi
cientf
lowofc i
rcula
- Ra i
set hec irculatingwa terfl
owt hrough
t
ingwa te
rthroughcondenser conde nserbyi nc r
e asingthef reque ncyof
t
ubes. circ
ula t
ingwa terpumpst oma kel east
contactbe twe enc irc ulat
ingwa te rand
exhaus tsteam.
5 Ins
uffi
cientf
lowofjetwa t
er I ncre
a ses pee dofj e twa terinca seof
t
hroughve nt
ure. pump01( Hz>40)

Checkj e
twa t
erpumpf orprope
ra mperes
&a ls
oc heckNRVofa dja
centj
etwa t
e r
pumpi famperesarel
oworNRVf ound
passi
ngthenwa itf
orplantst
oppageat
earl
ierposs
iblet
imewor kdone.
6 Conde
nse
rtaki
ngairf
rom Closethevacuumbr e
akva l
veande nsure
vac
uumbrea
kva l
ve. noleakage.
04- Hi
ghMa
inSt
eamHe
ade
rTe
mpe
rat
ure

I
fma i
ns t
eam he
adert
e mper
atur
erais
ingbeyondthenormalte
mper
atur
eli
mi t
s
(
380C or>380C)a ndtopr e
ventthetr
ipping(tr
ippi
ngs e
tat395C)t he
f
oll
owinga
cti
onshoul
dbet a
keninforsmoot
hope r
ati
onofplant
.

St
eps
1 Lookf orhighestfl
uega st
empe r
atureatinl
etofboil
er.
2 Contactwi t
hrespecti
veproducti
on( Li
neCCR)f orcontroll
ingfluegas
t
e mperature.
3 Ope r
ate(open)byp a
ssdampersafteri
nformingconcer
ne dCCR( Li
ne1or
Line2)bys e
emi ngtheboi
leri
nletandhe adert
emperat
ur e.
4 Ifboil
eri nl
etfl
uega ste
mpe r
atur
er eac
hesupt o450thebypa ssdamper
shouldbef ul
lyope nedposi
ti
ontoa voi
dove rheat
ingofboilertubes
.

05- LowMa
inSt
eamHe
ade
rTe
mpe
rat
ure

Thema inste
am headerte
mpe ra
turemustnotgodownbe l
ow 280Cwhi lethe
pla
ntisinopera
tionbeca
usebe l
ow280Cs t
eamsget
ssatur
ate
da ndsomeoft he
watervaporisprese
ntsinsa t
urat
edsteamthatmaycauseda magetot ur
bine
bla
desa sitstr
ikeswithrotaryblade
s.The r
eisnoa nyt r
ippi
ngs etatlow
te
mpe r
atur
ebutweha vetotripthetur
bineasit
she
adertemperat
uregoesdown
bel
ow the280 C.Thef ol
lowing st
epsshouldta
ket o handlelow header
te
mpe r
atur
e.

St
ep
s
1 Lookforlowe stfluega ste
mpe rat
urea tinletofa nyboi l
er(SP1,AQC1,
SP2,AQC2) .
2 Reducedrafttoma intaintemperat
urea tboi lerbyope ning10-15%bypa ss
damperbyc oordi nati
onwi t
hrespecti
veLi neCCR.
3 IfSPboil
eri ssync hwi t
hAQCboi l
era ndf luega stempe rat
ureatinle
tof
AQCboi l
e rislowe rt hantheSPboi lerout letsteamt empe rat
urethenby
passt
heSPbo il
e r.
4 Ma i
nste
amhe ade rtempe r
atur
efur t
herdownsf rom300Cope nt hemain
ste
amhe a
de rdra inva lvessothattheconde nseds te
a morl owt emperat
ure
ste
amc a
nha ves hortestpathanddoe snott ravelthrought ur
bine.
5 Takeoutther espe c
tiveboi l
erifheadert empe r
aturedr opbelow( 300Cto
 295C)a
ndf
luega
ste
mpe
rat
ure
satboi
le
rre
mai
ntool
ow(
T<320C)
.

06- Ove
rspe
edi
ngofTur
bine(
Tri
ppi
ng>3210RPM)

Theturbi
nemustnotoverspe
edi tmayca us
eda ma
getoseve
ralpa
rtsoftur
bine
(i
.e
.turbi
nebear
ings,r
ota
ryblades,t
urbi
nec as
inget
c.
).Theovers
pe e
dingof
t
urbinecanbeduetosever
alre
a s
onsde f
inebel
low.

Poi
nts
1 Abruptdr oporc utof foftur binel oa d,reducethel oadgr aduallywhi l
e
shutdown.
2 DonotUnl oa dt hege neratora tma xl oadi.e.10MW t ha tma yc aus eove r
speedi ngine me rge ncypr efe rtr
ippi ngf r
omDCSor505e me rgenc ystop
button.
3 Itma ybeduet ohi ghf requ ency( Fre quenc yvariati
onma yoc curf romgr i
d
beca useourpl a ntr ema inss ync hwi t hgridint e
rmsvol ta ge,freque ncya nd
phas ediff
e r
e nc ef ors ynchr onizationpur pos e.
)
4 Cont roloilsys temma l
func ti
oning,c heckc ontr
oloi lpres s
ure,s e
c ondary
oilpr ess
ure.
5 Steamgove r nings ys t
emf a ultyche ckt hewor kingofgove rnings ys t
emi t
ma ybes t
uc kingt ha twillca usethet urbi
net oove rspeed.
6 Ast ur bi
nes pee dgr eatertha n3180RPM i tmus tbema nua l
lyt r
ippe dfrom
DCSor505pa ne li norde ra vida ndda ma getoe quipme nt.

07- Ove
rLoa
dingOfTur
bine(
Loa
d>12MW)

Turbi
neove rloadi
ngma yoccurduetoanydist
ur banceatgr idandi ncaseofa ny
powerjerktha tmayc ausesuddenriseinloadonge nerator/
turbinebeyondt he
rat
edcapacit
yoft ur
bine/gene
rator
.Theoverloadingma yc ausehight e
mpe ra
ture
andv i
brat
ioni nva r
iouse le
me ntsi.
e.beari
ngs,ge nerators t
atora ndwi nding
temper
atur
ema yhigh.Ina nyc as
eloadris
esbe yondt her atedc a
pacit
yt r
ipping
shoul
dbema deinordertopreventfa
il
ureofanye quipme nt.

08- Di
rec
tiona
lEa
rthFa
ult

I
nthisc
a s
eturbi
newillbet
ri
ppedaut
omat
ic
all
ybyge
ner
atorpr
otec
ti
onsaf
eti
es.
I
nfor
mt heelect
ric
alt
eamandfoll
owthest
epssa
measpowerje
rkc a
se#3f or
s
moothentheplant
.
09- Hi
ghWhi
teMe
talBe
ari
ngTe
mpe
rat
ure
.

Thej
ourna
lbeari
ngte
mper
atur
emightri
seduetos
ever
alr
eas
onsthatmaycause
t
hebear
ingtoceaset
hef
oll
owingst
epsshoul
dbetake
ntopr
eventhighbe
aring
t
emper
atur
etri
ppi
ng.

Poi
nts
1 Highc ooli
ngwa te
rtempe rat
urea tinle tofoi lcooler
,checkf orcooling
towerwor kinganda djustthefreque nc yofc oolingtowerf ans.
2 Che ckforinle
ta ndoutletvalvesofoi lc ooleri
tmus tbefullyope ned
conditi
on.
3 Che ckforanyc hokingofoi lcooler,va lves t
uckingo rl
inec hockingi f
foundr e
movet hequa rryass oona spos siblebyt aki
ngne ce s
sar
ya ct
ions.
4 Ifoilcooler#1foundc hoc kedthenc ha ngeove rthecool
e rtonextc ooler
bypus hingthelevertone xtend,oi lc ool er#2wi llre
ma ininope rati
on
unti
lthedi f
fic
ultyresolved.
5 Imprope rfl
owofoi lthroughbe aringc he ckforoilfl
ow,oi lpres
s ureand
oilfi
lter
sonur gentbas s
es.

10- Conde
nse
rHotWe
llLe
velHi
gh

Toa voidc ondens

erhotwe llleveltr
ippi
ngthehotwe lllevelmustbemainta
ine
d
bel
low t he135mm be causei tcanf i
llt
hewholec ondens e
rwiththecondense
d
watera ndless/
noplac
ef ore xhaustst
eamtospre
adont ubesins
ideconde
ns e
r.I
n
cas
ec ondenserle
velrai
singc onti
nuousl
ythefoll
owi ngstepsshouldbetakent
o
overcomehi ghhotwelll
e veltri
pping.

St
eps
1 Checkf orconde nsa
tepumpope rati
onifnotstar
tcondensatepump.
2 Checkf orconde nsa
tereturnval
veitshouldbeinfull
yope nedposi
ti
on
whileope r
ation.
3 Makes urec ondensatepumpslockingisenable.
4 I
fhotwe l
lle velri
si
ngs t
a r
tbot
ht hecondensat
epump saft
erlevel
maintainednor malthepumpope rati
on.
5 Alsolookf orloado nnorma lf
requencyifnotta
kingloadthenimme di
at
ely
shi
ftt hepump t os t
and by pump & i nform toe le
c t
ri
calteam for
maintenance.