COAL TRANSPORT SPS CHECKLIST

EQUIPMENT ACTIVITY REMARKS

Coal Dumping Hopper
APRON FEEDER

Check-up and service belt conveyor motor.

Visual inspect motor: clean if necessary
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.

Check head drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.

Check tail drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check tail pulley bearing condition, grease condition: regrease if necessary and
locating ring location.
BELT CONVEYOR 04-112 Check bend pulley bearing condtion, grease condition: regrease if necessary and
locating ring location.
Check take-up pulley bearing condition, grease condition: regrease if necessary and
locating ring location.

Check primary and secondary belt cleaner condition for possible wear & damage.

Check impact roller & frames condition: replace if necessary

Check guide roller condition: replace if necessary
Check return roller/idlers & hangers condition: replace if necessary
Check carrying roller & frames condition: replace if necessary

Check self-aligning carrying rollers & frames condition: replace if necessary

Check self-aligning return rollers & frames condition: replace if necessary

Check belt skirting condition: replace if necessary
Housekeeping in drive station, tension station, conveyor servicing walkway &
counter weight area.
Check-up and service belt conveyor motor.
Visual inspect motor: clean if necessary
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.

Check head drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.

Check tail drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check tail pulley bearing condition, grease condition: regrease if necessary and
locating ring location.
BELT CONVEYOR 04-119 Check bend pulley bearing condtion, grease condition: regrease if necessary and
locating ring location.
Check take-up pulley bearing condition, grease condition: regrease if necessary and
locating ring location.

Check primary and secondary belt cleaner condition for possible wear & damage.

Check impact roller & frames condition: replace if necessary

Check guide roller condition: replace if necessary
Check return roller/idlers & hangers condition: replace if necessary
Check carrying roller & frames condition: replace if necessary
 Check self-aligning carrying rollers & frames condition: replace if necessary

Check self-aligning return rollers & frames condition: replace if necessary

Check belt skirting condition: replace if necessary
Housekeeping in drive station, tension station, conveyor servicing walkway &
counter weight area.
STACKER CONVEYOR Check-up and service belt conveyor motor.
Visual inspect motor: clean if necessary
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.

Check head drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.

Check tail drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check tail pulley bearing condition, grease condition: regrease if necessary and
locating ring location.
Check bend pulley bearing condtion, grease condition: regrease if necessary and
locating ring location.
Check take-up pulley bearing condition, grease condition: regrease if necessary and
locating ring location.

Check primary and secondary belt cleaner condition for possible wear & damage.

Check impact roller & frames condition: replace if necessary

Check guide roller condition: replace if necessary
Check return roller/idlers & hangers condition: replace if necessary
Check carrying roller & frames condition: replace if necessary

Check self-aligning carrying rollers & frames condition: replace if necessary

Check self-aligning return rollers & frames condition: replace if necessary

Check belt skirting condition: replace if necessary
Housekeeping in drive station, tension station, conveyor servicing walkway &
counter weight area.
Check-up and service belt conveyor motor.
Visual inspect motor: clean if necessary
Check fluid coupling rubber connector, oil leak, loosed & missing bolt.
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.
Check condition of head sprocket:excessive wear,crack and possible sheared off of
head sprocket bolt & head bearing clearance & condition
RECLAIMER Check links & scrapper cans crack, deformation, looseness/missing of scrapper can
bolts & pin.
Check condition of tail sprocket:excessive wear,crack and possible sheared off of
head sprocket bolt and tail bearing clearance & condition

Check travelling assembly condition: motor bolt,brake lining,insert coupling,for

possible sheared off of eng'g plastic, travelling brg. Clearance, rail roller condition.

Check hoist bearing,wire rope and base bolt condition.

Check-up and service belt conveyor motor.
Visual inspect motor: clean if necessary
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.

Check head drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.
 Check tail drum pulley condition: measure crowning, rubber lagging
wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check tail pulley bearing condition, grease condition: regrease if necessary and
locating ring location.
BELT CONVEYOR 04-127 Check bend pulley bearing condtion, grease condition: regrease if necessary and
locating ring location.
Check take-up pulley bearing condition, grease condition: regrease if necessary and
locating ring location.

Check primary and secondary belt cleaner condition for possible wear & damage.

Check impact roller & frames condition: replace if necessary

Check guide roller condition: replace if necessary
Check return roller/idlers & hangers condition: replace if necessary
Check carrying roller & frames condition: replace if necessary

Check self-aligning carrying rollers & frames condition: replace if necessary

Check self-aligning return rollers & frames condition: replace if necessary

Check belt skirting condition: replace if necessary
Housekeeping in drive station, tension station, conveyor servicing walkway &
counter weight area.
Check-up and service belt conveyor motor.
Visual inspect motor: clean if necessary
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.

Check head drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.

Check tail drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check tail pulley bearing condition, grease condition: regrease if necessary and
locating ring location.
BELT CONVEYOR 04-128 Check bend pulley bearing condtion, grease condition: regrease if necessary and
locating ring location.
Check take-up pulley bearing condition, grease condition: regrease if necessary and
locating ring location.

Check primary and secondary belt cleaner condition for possible wear & damage.

Check impact roller & frames condition: replace if necessary

Check guide roller condition: replace if necessary
Check return roller/idlers & hangers condition: replace if necessary
Check carrying roller & frames condition: replace if necessary

Check self-aligning carrying rollers & frames condition: replace if necessary

Check self-aligning return rollers & frames condition: replace if necessary

Check belt skirting condition: replace if necessary
Housekeeping in drive station, tension station, conveyor servicing walkway &
counter weight area.
Check-up and service diverter gate motor.
DIVERTER GATE DG01 Visual inspect motor: clean if necessary
Check-up diverter gate for smooth operation and housekeeping.
Check-up and service belt conveyor motor.
Visual inspect motor: clean if necessary
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.

Check head drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.
 Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.

Check tail drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check tail pulley bearing condition, grease condition: regrease if necessary and
locating ring location.
BELT CONVEYOR 04-132 Check bend pulley bearing condtion, grease condition: regrease if necessary and
locating ring location.
Check take-up pulley bearing condition, grease condition: regrease if necessary and
locating ring location.

Check primary and secondary belt cleaner condition for possible wear & damage.

Check impact roller & frames condition: replace if necessary

Check guide roller condition: replace if necessary
Check return roller/idlers & hangers condition: replace if necessary
Check carrying roller & frames condition: replace if necessary

Check self-aligning carrying rollers & frames condition: replace if necessary

Check self-aligning return rollers & frames condition: replace if necessary

Check belt skirting condition: replace if necessary
Housekeeping in drive station, tension station, conveyor servicing walkway &
counter weight area.
Check-up and service diverter gate motor.
DIVERTER GATE DG02 Visual inspect motor: clean if necessary
Check-up diverter gate for smooth operation and housekeeping.
Check-up and service magnetic seperator motor.
Visual inspect motor: clean if necessary
Check belt condition for wear and tear. Housekeeping in the area.
MAGNETIC SEPERATOR Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check tail bearing condition, grease condition: regrease if necessary and locating
ring location.
Check-up and service belt conveyor motor.
Visual inspect motor: clean if necessary
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.

Check head drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.

Check tail drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check tail pulley bearing condition, grease condition: regrease if necessary and
locating ring location.
BELT CONVEYOR 04-142 Check bend pulley bearing condtion, grease condition: regrease if necessary and
locating ring location.
Check take-up pulley bearing condition, grease condition: regrease if necessary and
locating ring location.

Check primary and secondary belt cleaner condition for possible wear & damage.

Check impact roller & frames condition: replace if necessary

Check guide roller condition: replace if necessary
Check return roller/idlers & hangers condition: replace if necessary
Check carrying roller & frames condition: replace if necessary

Check self-aligning carrying rollers & frames condition: replace if necessary

Check self-aligning return rollers & frames condition: replace if necessary

 Check belt skirting condition: replace if necessary
Housekeeping in drive station, tension station, conveyor servicing walkway &
counter weight area.
Check-up and service diverter gate motor.
DIVERTER GATE DG03 Visual inspect motor: clean if necessary
Check-up diverter gate for smooth operation and housekeeping.
Check-up and service diverter gate motor.
DIVERTER GATE DG04 Visual inspect motor: clean if necessary
Check-up diverter gate for smooth operation and housekeeping.
 COAL MILL 3 SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
RAW COAL BAGHOUSE Check-up solenoid valve for possible damage and pneumatic hose and header tank
(HIGH GRADE) for leaks.
Switch-off air supply going to header tanks and open all air drain vavle
Check roof door seals are in place and a good seal is being achieved.
BAGHOUSE FILTER Check-up distributing pipes are in position and secure.
COMPARTMENT
Check-up bagfilter condition from each compartment.

Check-up and remove build-up of material in the filter hoppers.

BAGHOUSE ROTARY AIR
LOCK Check-up geared motor, oil level. Refill if necessary.

Regrease DE & NDE bearings.

Check-up condition of motor to sprocket transmission chain and lubricate.

Check-up motor base bolts for looseness.

Check-up rotor blade condition (wear or deformation) & clean rotor.

BAGHOUSE FILTER FAN
Check-up and clean impeller.

Check-up filter fan casing for cracks or leaks and loosen bolt.

Check-up base bolt of drive end and free end pillow block bearing.
Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.
RAW COAL BAGHOUSE Check-up solenoid valve for possible damage and pneumatic hose and header tank
(LOW GRADE) for leaks.
Switch-off air supply going to header tanks and open all air drain vavle
Check roof door seals are in place and a good seal is being achieved.
BAGHOUSE FILTER COMPAR Check-up distributing pipes are in position and secure.

Check-up bagfilter condition from each compartment.

Check-up and remove build-up of material in the filter hoppers.
BAGHOUSE ROTARY AIR Check-up geared motor, oil level. Refill if necessary.
LOCK
Regrease DE & NDE bearings.
Check-up condition of motor to sprocket transmission chain and lubricate.
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation) & clean rotor.
BAGHOUSE FILTER FAN Check-up and clean impeller.
Check-up filter fan casing for cracks or leaks and loosen bolt.
Check-up base bolt of drive end and free end pillow block bearing.
Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.
BUCKET ELEVATOR 153 Check-up and service bucket elevator motor .
Check turbo coupling condition: Check quality of oil, change oil or refill if necessary,
gear condition, coupling bolt, and alignment.
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.
Check head shaft bearing condition:bearing clearance, grease condition and
material build up.
 Check tail bearing condition: bearing clearance, check quality of oil, change oil or
refill if necessary, and material build up.
Check condition of head sprocket:excessive wear,crack and possible,sheared off of
head sprocket bolt.
Check bottom wheel condition, crack wear of bottom wheel, alignment, tension rod
condition & remove material caking @ bucket elevator boot.
Check-up and retighten belt clamping connection of bucket elevator
Check-up and retighten of bolt and nut of mounting bucket
Check-up alignment of bucket elevator

Check-up and adjust discharge plate of bucket elevator (distance = 10-15 mm).

Check-up and inspect bucket elevator belt (Damage to the belt edges, cracks in the
belt surface & expose wire ropes).
BUCKET ELEVATOR 154 Check-up and service bucket elevator motor .
Check turbo coupling condition: Check quality of oil, change oil or refill if necessary,
gear condition, coupling bolt, and alignment.
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.
Check head shaft bearing condition:bearing clearance, grease condition and
material build up.
Check tail bearing condition: bearing clearance, check quality of oil, change oil or
refill if necessary, and material build up.
Check condition of head sprocket:excessive wear,crack and possible,sheared off of
head sprocket bolt.
Check bottom wheel condition, crack wear of bottom wheel, alignment, tension rod
condition & remove material caking @ bucket elevator boot.

Check-up and retighten belt clamping connection of bucket elevator

Check-up and retighten of bolt and nut of mounting bucket

Check-up alignment of bucket elevator

Check-up and adjust discharge plate of bucket elevator (distance = 10-15 mm).

Check-up and inspect bucket elevator belt (Damage to the belt edges, cracks in the
belt surface & expose wire ropes).
BELT CONVEYOR 155
Check-up and service belt conveyor motor.

Visual inspect motor: clean if necessary

Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.
Check head drum pulley condition: measure crowning, rubber lagging
wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.
Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.
Check tail pulley bearing condition, grease condition: regrease if necessary and
locating ring location.

Check primary and secondary belt cleaner condition for possible wear & damage.

Check impact roller & frames condition: replace if necessary

Check guide roller condition: replace if necessary

Check return roller/idlers & hangers condition: replace if necessary

Check carrying roller & frames condition: replace if necessary

 Check self-aligning carrying rollers & frames condition: replace if necessary

Check self-aligning return rollers & frames condition: replace if necessary

Check belt skirting condition: replace if necessary

RAW COAL SILO A
Discharge content & perform weigh feeder calibration
RAW COAL SILO B

WEIGH FEEDER - HIGH Check gearbox condition: bearing oil seal and oil level/condition, refill/replace if
GRADE needed.
Check up belt alignment adjust if needed.

Check up skirting/cover, and discharge chutes for possible wornout.

Check belt condition for possible wear & damage.

Check up rollers for possible damage/wear; replace if nesessary

WEIGH FEEDER - LOW Check gearbox condition: bearing oil seal and oil level/condition, refill/replace if
GRADE needed.
Check up belt alignment adjust if needed.
Check up skirting/cover, and discharge chutes for possible wornout.

Check belt condition for possible wear & damage.

Check up rollers for possible damage/wear; replace if nesessary

BELT CONVEYOR 1111
Check-up and service belt conveyor motor.

Visual inspect motor: clean if necessary

Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.

Check head drum pulley condition: measure crowning, rubber lagging

wear/damage,set screw, spoke condition, key, shrink disc bolt,and material build up.

Check head bearing condition, grease condition: regrease if necessary and locating
ring location.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.
Check tail pulley bearing condition, grease condition: regrease if necessary and
locating ring location.
Check primary and secondary belt cleaner condition for possible wear & damage.

Check impact roller & frames condition: replace if necessary

Check guide roller condition: replace if necessary

Check return roller/idlers & hangers condition: replace if necessary
Check carrying roller & frames condition: replace if necessary
Check self-aligning carrying rollers & frames condition: replace if necessary
Check self-aligning return rollers & frames condition: replace if necessary
Check belt skirting condition: replace if necessary
VRM - ROTARY FEEDER Check-up geared motor, oil level. Refill if necessary.
Regrease DE & NDE bearings.
Check-up condition of motor to sprocket transmission chain and lubricate.
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation) & clean rotor.
ROCKER ARM 1 Regrease bearings
ROCKER ARM 2 Regrease bearings
ROCKER ARM 3 Regrease bearings
 Check-up/clean sealing air & cleaning air pipeline
VRM - ROLLER 1 Check roller condition: bearing oil seal and oil level/condition, refill/replace if
needed.
Check up and record wear profile of roller
Check-up bolts for looseness.
Check up rollers and housekeeping
Recalibrate roller to table gap
VRM - ROLLER 2 Check roller condition: bearing oil seal and oil level/condition, refill/replace if
needed.
Check up and record wear profile of roller
Check-up bolts for looseness.
Check up rollers and housekeeping
Recalibrate roller to table gap
VRM - ROLLER 3 Check roller condition: bearing oil seal and oil level/condition, refill/replace if
needed.
Check up and record wear profile of roller
Check-up bolts for looseness.
Check up rollers and housekeeping
Recalibrate roller to table gap
VRM - TABLE Check up and record wear profile of table plate; build up/replace if necessary
Check-up bolts for looseness.

Check up table condition (dam ring, scraper, liner) for possible damage/worn-out
VRM - HOUSING Check-up in & out of mill; housekeeping
Check-up liner plate for possible wear/ damage
Check-up bolts for looseness.
Check-up stop buffer, regrease of repack if needed.
Check-up mill door
VRM - WATER SPRAY Check up pipes and hose for possible leaks and damage
SYSTEM
Check up pump condition
Check up nozzle for possible damage and wear
VRM - CLASSIFIER Check-up and service classifier motor
Check-up belts for possible damage/wear; replace or adjust tension if needed.
Check V-pulley wear, damage groove.
Check-up lubrication line for possible leaks; refill grease tank to its level
Check up stationary and rotary vanes for possible damage/wear; remove material
build up
VRM - OUTLET DUCT Check-up explosion vent for possible damage
Check-up cladding/insulation
Check-up thermocouple for possible damage & wear
VRM - HYDRAULIC CABINET Check-up the condition of pump, valves for possible damage.
Check quality of oil, change oil or refill if necessary.
VRM - HYDRAULIC LINE Check up hydraulic pipeline and hosefor possible damage and leaks.
VRM - HYDRAULIC SPRING Check up spring assembly for possible damage and leaks.
ASSEMBLY
Check up bolts for looseness.
VRM - HYDRAULIC Check up tank for possible leaks and corrosion
BLADDER ACCUMULATOR
Check up Nitrogen pressure; refill if necessary
Check up (holder) bolts for looseness.
VRM - HYDRAULIC PISTON Check up tank for possible leaks and corrosion
ACCUMULATOR
Check up Nitrogen pressure; refill if necessary
Check up (holder) bolts for looseness.
VRM - DRIVE MOTOR Check-up and service Loesche drive motor.
VRM - GEARBOX
Check gearbox condition: oil level/condition, refill/replace if needed. (mineral 320)
VRM - SEALING AIR Visual check up motor; clean if necessary
MOTOR
Regrease DE & NDE bearings repack if needed.
Check up and clean filter.
Check-up and clean impeller.
HOT GAS DAMPER
BOOSTER FAN DAMPER
CIRCULATION DAMPER
FRESH AIR DAMPER
MILL INLET DAMPER
MILL FAN INLET DAMPER

MILL FAN OUTLET DAMPER

HOT GAS - INLET DUCT Check up/clean material build up
HOT GAS - CYCLONE Check cylone for possible leaks
HOT GAS - CYCLONE Check-up gearbox oil level. Refill if necessary.
ROTARY LOCK
Regrease DE & NDE bearings, repack if necessary
Check-up condition of motor and rubber coupling
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up and clean rotor
BOOSTER FAN Check-up and clean impeller and remove material
Check-up filter fan casing for cracks or leaks and loosen bolt.
Check-up base bolt of drive end and free end pillow block bearing.
Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.
Check up/clean inside booster fan
 FINE COAL SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
Check-up solenoid valve for possible damage and pneumatic hose and header tank
for leaks.
PRODUCT TRANSPORT - Check-up compressed air regulator and Switch-off air supply going to header tanks
MAIN and open all air drain valve
BAGHOUSE(FLSmidth)
Check roof door seals are in place and a good seal is being achieved.
Check up explosion vents for possible damage

Check-up distributing pipes are in position and secure.

BAGHOUSE FILTER
COMPARTMENT Check-up bagfilter condition from each compartment.

Check-up and remove build-up of material in the filter hoppers.

Check screw flight bearing condition: bearing clearance, alignment,and grease

PRODUCT TRANSPORT condition.
SCREW 1
Check screw clearance and for possible wear and damage

Check screw flight bearing condition: bearing clearance, alignment,and grease

PRODUCT TRANSPORT condition.
SCREW 2
Check screw clearance and for possible wear and damage
Check-up geared motor, oil level. Refill if necessary.
Regrease DE & NDE bearings, repack if necessary
PRODUCT TRANSPORT - Check-up condition of motor to sprocket transmission chain and lubricate.
ROTARY LOCK 1 Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up and clean rotor
Check-up geared motor, oil level. Refill if necessary.
Regrease DE & NDE bearings, repack if necessary
PRODUCT TRANSPORT - Check-up condition of motor to sprocket transmission chain and lubricate.
ROTARY LOCK 2 Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up and clean rotor
PRODUCT TRANSPORT - Check up slide gate for possible damage/wear
SLIDE GATE 1 Check up slide gate for possible damage/wear
Check screw flight bearing condition: bearing clearance, alignment,and grease
condition.
Check screw clearance and for possible wear and damage
PRODUCT TRANSPORT - Check up motor condition, clean if needed.
REVERSIBLE SCREW Check-up gearbox oil level. Refill if necessary.
Check up housing for possible damage
Check hanger bearing and Intermediate shaft condition, possible wear of bronse
bearing, damage/missing of bolt and detached grease tube pipe.
PRODUCT TRANSPORT - Check up slide gate for possible damage/wear
SLIDE GATE 2 Check up slide gate for possible damage/wear
PRODUCT TRANSPORT - Check up slide gate for possible damage/wear
SLIDE GATE 3 Check up slide gate for possible damage/wear
FINECOAL SILO A
Remove accumulated materials inside silo
FINECOAL SILO B
FINECOAL SILO - MINI Check up filter sacks for possible wear/damage
BAGHOUSE (MAIN Check up filter cage for possible wear/damage
BURNER) Check up distribution pipe for damage and wear
FINECOAL SILO -
EXPLOSION VENT (MAIN Check up explosion vents for possible damage
BURNER)
Check up filter sacks for possible wear/damage
FINECOAL SILO - MINI
BAGHOUSE (CALCINER) Check up filter cage for possible wear/damage
Check up distribution pipe for damage and wear
FINECOAL SILO -
EXPLOSION VENT Check up explosion vents for possible damage
(CALCINER)
 Check-up and clean impeller.
Check-up filter fan casing for cracks or leaks and loosen bolt.
FINECOAL SILO - COMMON Check-up base bolt of drive end and free end pillow block bearing.
BAGHOUSE FILTER FAN Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.

FINECOAL SILO - HOUSING Check and remove material build-up: discharge if needed

FINECOAL SILO - BOTTOM

AERATION Check flexible hose condition: clean and replace if necessary

Check-up and clean impeller and remove material

Check-up filter fan casing for cracks or leaks and loosen bolt.
Check-up base bolt of drive end and free end pillow block bearing.
MILL FAN Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.
Check up/clean inside mill fan
MILL FAN INLET DAMPER
DAMPER
MILL FAN OUTLET DAMPER
DAMPER
Check-up gearbox oil level. Refill if necessary.
Regrease DE & NDE bearings and packing seal, repack if necessary
DOSING SYSTEM - MAIN Check-up condition of motor to sprocket transmission chain and lubricate.
BURNER( ROTARY LOCK) Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up and clean rotor
DOSING SYSTEM - MAIN
BURNER( SLIDE GATE) Check up slide gate for possible damage/wear; Clean

DOSING SYSTEM - MAIN Check up/clean dosing bin

BURNER( PRE-BIN) Check up/clean breather pipe
Check screw condition: bearing clearance, alignment,and grease condition, packing
seal. Replace if necessary
Check screw clearance and for possible wear and damage
DOSING SYSTEM - MAIN Check-up and service filter fan motor.
BURNER( SCREW)
Check up belts for possible damage/wear; replace or adjust tension if needed.

Check V-pulley wear, damage groove.

Check up screw shaft for possible damage/wear; recondition if needed
DOSING SYSTEM - MAIN
BURNER RPB( MAIN AND Check-up oil quality of RPB : refill or change oil if necessary
STAND-BY)

Check up belts for possible damage/wear; replace or adjust tension if needed.

DOSING SYSTEM - MAIN

BURNER RPB( MAIN AND Check V-pulley wear, damage groove.
STAND-BY)

Check-up and service intake air filters of RPB

Check-up gearbox oil level. Refill if necessary.

Regrease DE & NDE bearings and packing seal, repack if necessary
DOSING SYSTEM - Check-up condition of motor to sprocket transmission chain and lubricate.
CALCINER ( ROTARY LOCK) Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up and clean rotor
DOSING SYSTEM -
CALCINER ( SLIDE GATE) Check up slide gate for possible damage/wear; Clean

DOSING SYSTEM - Check up/clean dosing bin

CALCINER( PRE-BIN) Check up/clean breather pipe
 Check screw condition: bearing clearance, alignment,and grease condition, packing
seal. Replace if necessary
Check screw clearance and for possible wear and damage
DOSING SYSTEM - Check-up and service filter fan motor.
CALCINER( SCREW)
Check up belts for possible damage/wear; replace or adjust tension if needed.

Check V-pulley wear, damage groove.

Check up screw shaft for possible damage/wear; recondition if needed

Check-up oil quality of RPB : refill or change oil if necessary

DOSING SYSTEM - Check up belts for possible damage/wear; replace or adjust tension if needed.
CALCINER RPB( MAIN AND
STAND-BY)

Check V-pulley wear, damage groove.

Check-up and service intake air filters of RPB

DOSING SYSTEM - BYPASS
CALCINER BURNER Check-up & clean breather and delivery pipe.

Check up slide gate for possible damage/wear

DOSING SYSTEM - BYPASS

CALCINER BURNER
PNEUMATIC SLIDE GATE Check whether the slide gate moves easily & quitely
(SILO B)

Check whether the slide gate is tight: replace packing seal if necessary

Check-up geared motor, oil level. Refill if necessary.

Regrease DE & NDE bearings, repack if necessary

Check-up condition of motor to sprocket transmission chain and lubricate.

DOSING SYSTEM - BYPASS
CALCINER BURNER ROTARY
LOCK (SILO B)
Check-up motor base bolts for looseness.

Check-up rotor blade condition (wear or deformation).

Check-up and clean rotor

Check-up oil quality of RPB : refill or change oil if necessary

DOSING SYSTEM - BYPASS Check up belts for possible damage/wear; replace or adjust tension if needed.
CALCINER BURNER RPB
Check V-pulley wear, damage groove.

Check-up and service intake air filters of RPB

Check-up bearing: repack or regrease if necessary

DOSING SYSTEM - BYPASS

CALCINER BURNER Check-up packing seal condition: replace if necessary
CONVEYING PUMP

Check-up motor base bolts for looseness.

 Check up slide gate for possible damage/wear

DOSING SYSTEM - BYPASS

OLD LINE FEEDER
PNEUMATIC SLIDE GATE Check whether the slide gate moves easily & quitely
(SILO A)

Check whether the slide gate is tight: replace packing seal if necessary

Check-up geared motor, oil level. Refill if necessary.

Regrease DE & NDE bearings, repack if necessary

Check-up condition of motor to sprocket transmission chain and lubricate.

DOSING SYSTEM - BYPASS
OLD LINE FEEDER ROTARY
LOCK (SILO A)
Check-up motor base bolts for looseness.

Check-up rotor blade condition (wear or deformation).

Check-up and clean rotor

DOSING SYSTEM - BYPASS

OLD LINE FEEDER Check-up and clean ZE5 compressor
COMPRESSOR (SILO A)

Check screw flight bearing condition: bearing clearance, alignment,and grease

condition.

Check screw clearance and for possible wear and damage

Check up motor condition, clean if needed.

DOSING SYSTEM - BYPASS
OLD LINE FEEDER SCREW
CONVEYOR (SILO A)
Check-up gearbox oil level. Refill if necessary.

Check up housing for possible damage

Check hanger bearing and Intermediate shaft condition, possible wear of bronse
bearing, damage/missing of bolt and detached grease tube pipe.

INNERTIZATION - PIPELINE/ Check-up pipes/hose for possible damage or leaks

INNERTIZATION - ONE WAY Check-up valves condition for possible damage or leaks
INNERTIZATION - COOLING Check-up level of refrigirant: refill if necessary
INNERTIZATION - ASSEMBLY Visual check and housekeeping.
 HOMO SILO SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
Close the gate for the overflow pipeline and sump outlet
MANUAL FLAT SHUT-OFF
GATE Check flat shut-off gate spindle : remove caking of materials and lubricate spindle by
grease.
Check-up for air leakages and Switch off air supply
FLOW CONTROL GATE 6 -
18 Check-up maintenance filter unit for contamination
Check-up and remove compressed air reservoir for condensate.
Check-up for air leakages and Switch off air supply
FLOW CONTROL GATE 6 -
19 Check-up maintenance filter unit for contamination
Check-up and remove compressed air reservoir for condensate.
Check-up for air leakages and Switch off air supply
FLOW CONTROL GATE 6 -
20 Check-up maintenance filter unit for contamination
Check-up and remove compressed air reservoir for condensate.
Check-up for air leakages and Switch off air supply
FLOW CONTROL GATE 6 -
21 Check-up maintenance filter unit for contamination
Check-up and remove compressed air reservoir for condensate.
Check-up for air leakages and Switch off air supply
FLOW CONTROL GATE 6 -
22 Check-up maintenance filter unit for contamination
Check-up and remove compressed air reservoir for condensate.
Check-up for air leakages and Switch off air supply
FLOW CONTROL GATE 6 -
23 Check-up maintenance filter unit for contamination
Check-up and remove compressed air reservoir for condensate.
Check-up oil quality of RPB : refill or change oil if necessary
OUTER RING BLOWER Check the condition of belt : replace belt if necessary
Check-up and service intake air filters of RPB
Check-up oil quality of RPB : refill or change oil if necessary
CHAMBER BLOWER Check the condition of belt : replace belt if necessary
Check-up and service intake air filters of RPB
Check-up oil quality of RPB : refill or change oil if necessary
STANDBY BLOWER Check the condition of belt : replace belt if necessary
Check-up and service intake air filters of RPB
Check air slide condition, for wear and tear, and clean inside air slide.
DISCHARGE AIRSLIDE FAN 1
AND AIRSLIDE Check impeller blade condition for possible wear and material build up and gap
clearance
Check air slide condition, for wear and tear, and clean inside air slide.
DISCHARGE AIRSLIDE FAN
2A AND AIRSLIDE Check impeller blade condition for possible wear and material build up and gap
clearance
Check air slide condition, for wear and tear, and clean inside air slide.
DISCHARGE AIRSLIDE FAN
3A AND AIRSLIDE Check impeller blade condition for possible wear and material build up and gap
clearance
AIRSLIDE TWO-WAY GATE Check-up the two-way gate for smooth operation and housekeeping.
 KILN FEEDING SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
Check-up and service bucket elevator motor .
Check turbo coupling condition: Check quality of oil, change oil or refill if necessary,
gear condition, coupling bolt, and alignment.
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.
Check head shaft bearing condition:bearing clearance, grease condition and
material build up.
Check tail bearing condition: bearing clearance, check quality of oil, change oil or
refill if necessary, and material build up.
BUCKET ELEVATOR 7-01
Check condition of head sprocket:excessive wear,crack and possible,sheared off of
head sprocket bolt.
Check bottom wheel condition, crack wear of bottom wheel, alignment, tension rod
condition & remove material caking @ bucket elevator boot.
Check-up and retighten belt clamping connection of bucket elevator
Check-up and retighten of bolt and nut of mounting bucket
Check-up alignment of bucket elevator

Check-up and adjust discharge plate of bucket elevator (distance = 10-15 mm).

Check-up and inspect bucket elevator belt (Damage to the belt edges, cracks in the
belt surface & expose wire ropes).
Check-up and service bucket elevator motor .
Check turbo coupling condition: Check quality of oil, change oil or refill if necessary,
gear condition, coupling bolt, and alignment.
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.
Check head shaft bearing condition:bearing clearance, grease condition and
material build up.
Check tail bearing condition: bearing clearance, check quality of oil, change oil or
refill if necessary, and material build up.
BUCKET ELEVATOR 7-02
Check condition of head sprocket:excessive wear,crack and possible,sheared off of
head sprocket bolt.
Check bottom wheel condition, crack wear of bottom wheel, alignment, tension rod
condition & remove material caking @ bucket elevator boot.
Check-up and retighten belt clamping connection of bucket elevator
Check-up and retighten of bolt and nut of mounting bucket
Check-up alignment of bucket elevator

Check-up and adjust discharge plate of bucket elevator (distance = 10-15 mm).

Check-up and inspect bucket elevator belt (Damage to the belt edges, cracks in the
belt surface & expose wire ropes).
AIRSLIDE TWO-WAY GATE Check-up the two-way gate for smooth operation and housekeeping.
Check air slide condition, for wear and tear, and clean inside air slide.
AIRSLIDE RADIAL FAN AND
AIRSLIDE Check impeller blade condition for possible wear and material build up and gap
clearance
RECIRCULATION SHUT-OFF Check for smooth running of slide plate
GATE Check and remove all deposits from the limit switches
AIRSLIDE 7-06 Check air slide condition, for wear and tear, and clean inside air slide.

Check air slide condition, for wear and tear, and remove build-up of materials.
DOSING BIN
Check-up and calibrate dosing bin load cell
Check-up solenoid valve condition : replace if necessary.
Check-up diaphragm for possible damage, pneumatic hose and header tank for
KILN FEEDING BAGHOUSE leaks : replace if necessary.
5TH FLOOR
Switch-off air supply going to header tanks and open all air drain vavle
Check roof door seals are in place and a good seal is being achieved.

Check-up distributing pipes are in position and secure.

BAGHOUSE FILTER
COMPARTMENT Check-up bagfilter condition from each compartment : replace if necessary.

Check-up and remove build-up of material in the filter hoppers.

Check-up geared motor, oil level. Refill if necessary.

Regrease DE & NDE bearings.
BAGHOUSE ROTARY AIR
LOCK Check-up condition of motor to sprocket transmission chain and lubricate.
Check-up motor base bolts for looseness.
 BAGHOUSE ROTARY AIR
LOCK

Check-up rotor blade condition (wear or deformation).

Check-up and clean impeller.
Check-up filter fan casing for cracks or leaks and loosen bolt.
Check-up base bolt of drive end and free end pillow block bearing.
BAGHOUSE FILTER FAN
Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.
Check-up and remove build-up of materials inside weighfeeder and perform taring
& calibration of weighfeeder.
KILN FEED FLOWMETER
Check side maintenance manhole packing seal condition for wear and tear, seals are
in place and a good seal is being achieved
Check-up oil quality of RPB : refill or change oil if necessary
DOSING BIN AERATION
BLOWER Check the condition of belt : replace belt if necessary
Check-up and service intake air filters of RPB
Check-up oil quality of RPB : refill or change oil if necessary
DOSING BIN AERATION
BLOWER - STANDBY Check the condition of belt : replace belt if necessary
Check-up and service intake air filters of RPB
Check air slide condition, for wear and tear, and clean inside air slide.
AIRSLIDE RADIAL FAN AND
AIRSLIDE Check impeller blade condition for possible wear and material build up and gap
clearance
Check-up and service bucket elevator motor .
Check turbo coupling condition: Check quality of oil, change oil or refill if necessary,
gear condition, coupling bolt, and alignment.
Check gearbox condition: Check quality of oil, change oil or refill if necessary, gears
and brg. oil seal.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.
Check head shaft bearing condition:bearing clearance, grease condition and
material build up.
Check tail bearing condition: bearing clearance, check quality of oil, change oil or
refill if necessary, and material build up.
BUCKET ELEVATOR 7-21
Check condition of head sprocket:excessive wear,crack and possible,sheared off of
head sprocket bolt.
Check bottom wheel condition, crack wear of bottom wheel, alignment, tension rod
condition & remove material caking @ bucket elevator boot.
Check-up and retighten belt clamping connection of bucket elevator
Check-up and retighten of bolt and nut of mounting bucket
Check-up alignment of bucket elevator

Check-up and adjust discharge plate of bucket elevator (distance = 10-15 mm).

Check-up and inspect bucket elevator belt (Damage to the belt edges, cracks in the
belt surface & expose wire ropes).
Check-up solenoid valve condition : replace if necessary.
Check-up diaphragm for possible damage, pneumatic hose and header tank for
KILN FEEDING BAGHOUSE leaks : replace if necessary.
8TH FLOOR
Switch-off air supply going to header tanks and open all air drain vavle
Check roof door seals are in place and a good seal is being achieved.

Check-up distributing pipes are in position and secure.

BAGHOUSE FILTER
COMPARTMENT Check-up bagfilter condition from each compartment : replace if necessary.

Check-up and remove build-up of material in the filter hoppers.

Check-up geared motor, oil level. Refill if necessary.

Regrease DE & NDE bearings.
BAGHOUSE ROTARY AIR
LOCK Check-up condition of motor to sprocket transmission chain and lubricate.
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up and clean impeller.
Check-up filter fan casing for cracks or leaks and loosen bolt.
Check-up base bolt of drive end and free end pillow block bearing.
BAGHOUSE FILTER FAN
Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.
Check air slide condition, for wear and tear, and clean inside air slide.
AIRSLIDE RADIAL FAN AND
AIRSLIDE Check impeller blade condition for possible wear and material build up and gap
clearance
Check rotary bearing condition & clearance,grease condition : regrease bearing if
KILN FEEDING ROTARY necessary.
FEEDER
KILN FEEDING ROTARY
FEEDER
Check rotary blade for wear and material build up.

Check that the attacment element are tightened securely. Remove any dirt and rust.
HIGH TEMP FLAT SLIDE Check whether the slide valve moves easily & quitely
GATE
Check whether the slide valve is tight
Check and service slide gate limit switches
 PRE-HEATER SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
Check-up air leaks in air pipeline of air blasters
Switch off air blaster from CCR and in the field panel & Switch-off air supply and
PREHEATER AIR BLASTER open all release valve for every blaster tank
Retigthen flange bolt of air blasters
Check-up all air blasters, air nozzles and diaphragm
Check-up and remove build-up of materials @ quarter bends
Check-up cyclone cone, spreader plate/splash plate, riser duct & immersion
CYCLONE 1 tube/dip tube.
Check-up and secure pendulum flap/tipping valve (close position).
Check-up casting of cyclone : Repair castable if necessary
Check-up and remove build-up of materials @ quarter bends
Check-up cyclone cone, spreader plate/splash plate, riser duct & immersion
CYCLONE 2 tube/dip tube.
Check-up and secure pendulum flap/tipping valve (close position).
Check-up casting of cyclone : Repair castable if necessary
Check-up and remove build-up of materials @ quarter bends
Check-up cyclone cone, spreader plate/splash plate, riser duct & immersion
CYCLONE 3 tube/dip tube.
Check-up and secure pendulum flap/tipping valve (close position).
Check-up casting of cyclone : Repair castable if necessary
Check-up and remove build-up of materials @ quarter bends
Check-up cyclone cone, spreader plate/splash plate, riser duct & immersion
CYCLONE 4 tube/dip tube.
Check-up and secure pendulum flap/tipping valve (close position).
Check-up casting of cyclone : Repair castable if necessary
Check-up and remove build-up of materials
GOOSENECK DUCT
Check-up casting : Repair castable if necessary
Check-up and remove build-up of materials
Check-up calciner burner tip condition.
CALCINER
Check-up casting for calciner burner tip and around calciner : Repair castable if
necessary
Check-up and remove build-up of materials
RISER DUCT & ORIFICE
Check-up casting : Repair castable if necessary
Check-up and remove build-up of materials
INLET CHAMBER
Check-up casting : Repair castable if necessary
Check-up and remove build-up of materials
KILN FEED END Check-up casting DS & scoop
Check-up casting : Repair castable if necessary
Check-up and remove build-up of materials
TERTIART AIR DUCT
Check-up casting : Repair castable if necessary
Check-up casting of TAD damper : Repair castable if necessary
TERTIART AIR DUCT
DAMPER Check-up TAD geared motor condition : Check-up oil quality, refill and change oil if
necessary.
Check-up and service EGB Drive motor .
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment
Check drive side and free side fan bearing condition : Check quality of oil, change oil
or refill if necessary & brg. oil seal.
EXHAUST GAS BLOWER Check casing condition for possible damage, crack and deformation.
(EGB) Check-up and clean impeller.

Check impeller condition: impeller blade wear, diffuser clearance, missing wear bolt.

Check-up and descale intercooler for EGB hydraulic voith

Check-up oil filter of EGB hydraulic voith
Check-up oil level : refill if necessary
Check-up damper vanes and lock pins are in place.
EXHAUST GAS BLOWER
DAMPER 1 Regrease damper vanes bearings.
Check-up condtion of push-rod
Check-up damper vanes and lock pins are in place.
EXHAUST GAS BLOWER
DAMPER 2 Regrease damper vanes bearings.
Check-up condtion of push-rod
Check-up damper vanes and lock pins are in place.
FRESH AIR DAMPER Regrease damper vanes bearings.
Check-up condtion of push-rod
Check-up impeller for wear and clean impeller.
BURNING COOLING FAN
MOTOR
 BURNING COOLING FAN Check-up expansion canvass for wear & tear.
MOTOR Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
BURNING COOLING FAN Check-up expansion canvass for wear & tear.
MOTOR - STANDBY Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
BEFORE EGB GAS
ANALYZER Service and calibrate gas analyzer

CALCINER GAS ANALYZER Service and calibrate gas analyzer

INLET CHAMBER GAS
ANALYZER Service and calibrate gas analyzer
 KILN PROPER SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
Check-up condition of alumina bricks
Check friction plate for wear and retighten of bolt and nut of air seal.
KILN FEED END AIR SEAL Check condition of feed end air seal lubrication system: pumps, nozzles, pipes &
fittings.
FEED END SEGMENT/TAIL
RING Check-up casting : Repair castable if necessary

Check air seal plate condition for wear and tear and tension: Replace seal and re-
DISCHARGE AIR SEAL tension if necessary

Check nose ring & bolt condition: for possible sheared off/missing
DISCHARGE END
SEGMENT/NOSE RING
Check-up casting : Repair castable if necessary

KILN HOOD Check-up casting : Repair castable if necessary

Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
KILN OUTLET SEAL FAN
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
TYRE COOLING FAN 1
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
TYRE COOLING FAN 2
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
KILN SHELL FAN 1 Check-up impeller for wear and clean impeller.
KILN SHELL FAN 2 Check-up impeller for wear and clean impeller.
KILN SHELL FAN 3 Check-up impeller for wear and clean impeller.
KILN SHELL FAN 4 Check-up impeller for wear and clean impeller.
KILN SHELL FAN 5 Check-up impeller for wear and clean impeller.
KILN SHELL FAN 6 Check-up impeller for wear and clean impeller.
KILN SHELL FAN 7 Check-up impeller for wear and clean impeller.
KILN SHELL FAN 8 Check-up impeller for wear and clean impeller.
KILN SHELL FAN 9 Check-up impeller for wear and clean impeller.
KILN SHELL FAN 10 Check-up impeller for wear and clean impeller.
Check-up & retighten babbit bearing oil splasher
Check quality of oil, change oil or refill if necessary, and check brg. oil seal.
PIER 1 SUPPORT ROLLER
Check support roller condition:for possible crack and damage.
Housekeeping : cleaning inside and cleaning of pan
Check tyres condition:for possible crack and damage.

PIER 1 RIDING RING/TYRE Check stopper ring and stopper block condtion: for possible crack and damage.

Check filler plate condition: for possible crack and damage.

Check-up & retighten babbit bearing oil splasher
Check quality of oil, change oil or refill if necessary, and check brg. oil seal.
PIER 2 SUPPORT ROLLER
Check support roller & tyres condition:for possible crack and damage.
Housekeeping : cleaning inside and cleaning of pan
Check tyres condition:for possible crack and damage.

PIER 2 RIDING RING/TYRE Check stopper ring and stopper block condtion: for possible crack and damage.

Check filler plate condition: for possible crack and damage.

Check-up & retighten babbit bearing oil splasher
Check quality of oil, change oil or refill if necessary, and check brg. oil seal.
PIER 3 SUPPORT ROLLER
Check support roller & tyres condition:for possible crack and damage.
Housekeeping : cleaning inside and cleaning of pan
Check tyres condition:for possible crack and damage.

PIER 3 RIDING RING/TYRE Check stopper ring and stopper block condtion: for possible crack and damage.

Check filler plate condition: for possible crack and damage.

Check-up casting : Repair castable if necessary
MAIN BURNER BLOWPIPE
Check blowpipe tip condition, clean tip and oil lance nozzle
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.

PRIMARY AIR FAN

 Check coupling condition:for possible wear of rubber insert, crack , loosed coupling
PRIMARY AIR FAN bolt, and alignment.
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
PRIMARY AIR FAN - Check coupling condition:for possible wear of rubber insert, crack , loosed coupling
STANDBY bolt, and alignment.
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up and service kiln drive motor
Check input coupling condition:for possible wear of rubber insert, crack , loosed
coupling bolt, and alignment.
ROTARY KILN DRIVE Check gearbox condition: gears, brg. oil seal and oil condition.
Check pinion & girth gear condition:backlash measurement, crack, damage &
lubricant condition.
Check inching drive condition:brake lining & eng'g plastic condition
Check lubrication system condition : pumps, pipes & fittings.
ROTARY KILN DRIVE
GEARBOX LUBRICATIO SYS. Check quality of oil of oil tank, change oil or refill if necessary.
Descale kiln drive gearbox intercooler
MASTER GEAR
LUBRICATION SYSTEM Check lubrication system condition : pumps, nozzles, pipes & fittings.

Check thrust condition for possible : crack, damage, wear of thrust, leaks @
hydraulic pipes and fittings and material build up.
HYDRAULIC THRUST
SYSTEM TYRE 1 Check quality of oil of oil tank, change oil or refill if necessary.
Check coupling condition of oil pumps : for possible wear of rubber insert, crack ,
loosed coupling bolt, and alignment.
Check lubrication system condition : pumps, pipes & fittings.
HYDRAULIC THRUST KILN
TYRE 1 LUBRICATION SYS. Check quality of oil of oil tank, change oil or refill if necessary.
Descale hydraulic thrust tyre 1 lubrication system intercooler
Check thrust condition for possible : crack, damage, wear of thrust, leaks @
hydraulic pipes and fittings and material build up.
HYDRAULIC THRUST
SYSTEM TYRE 2 Check quality of oil of oil tank, change oil or refill if necessary.
Check coupling condition of oil pumps : for possible wear of rubber insert, crack ,
loosed coupling bolt, and alignment.
Check lubrication system condition : pumps, pipes & fittings.
HYDRAULIC THRUST KILN
TYRE 2 LUBRICATION SYS. Check quality of oil of oil tank, change oil or refill if necessary.
Descale hydraulic thrust tyre 1 lubrication system intercooler
ROTARY KILN CAMERA Check and service rotary kiln camera
KILN SHELL SCANNER Check and service kiln shell scanner
 COOLER PROPER SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
Check-up air leaks in air pipeline of air blasters
Switch off air blaster from CCR and in the field panel & Switch-off air supply and
CLINKER COOLER DROP open all release valve for every blaster tank
ZONE AIR BLASTER
Retigthen flange bolt of air blasters
Check-up all air blasters, air nozzles and diaphragm
Remove/clean materials above coanda grate plates
Check-up coanda grates plates (Log the location of the cracked grates plate).
Check-up & replace worn-out or craked grates plate
Clean inspection ports of upper cooler housing : clean glass panes, Remove clinker
CLINKER COOLER UPPER from openings
HOUSING
Check-up casting of drop zone & wall : Repair castable if necessary
Check-up casting of horseshoe : Repair castable if necessary
Check-up casting of cooler sidings : Repair castable if necessary
Check-up casting of cooler ceiling : Repair castable if necessary
Remove/clean build up of materials cooler hoppers

Check-up pendulum system : visual inspection, remove dust by compressed air

Check-up pendulum stacks of pendulum system : remove dust from between the
spring elements using compressed air
CLINKER COOLER LOWER Check-up & retighten base bolt of linear pendulum system.
HOUSING
Check-up & retighten all bolts & nuts for frames/support beams & division plates.

Clean inspection ports of lower cooler housing : clean glass panes

Check-up guide rollers : visual inspection, remove dust by compressed air)
Check-up & repair delapidated diaphragm of cooler hydraulic drive
Check-up & replace hydraulic power pack double return line filter
Check-up & replace hydraulic power pack single return line filter
Check-up & descale hydraulic power pack oil water intercooler
CLINKER COOLER Check-up & refill oil of hydraulic tank
HYDRAULICS Check-up & replace hydraulic power pack breather filter
Check-up and clean hydraulics pipe line (check for water and oil leakage)

Check-up pressure accumulators (Check pressure; refill nitrogen; if necessary)

Check-up impeller for wear and clean impeller.

Check-up expansion canvass for wear & tear.
COOLER FAN 1
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 2
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 3
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 4
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 5
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 6
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 7
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 8
Check-up motor base bolts for looseness.
 COOLER FAN 8

Regrease drive end and free end pillow block bearing.

Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 9
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 10
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up impeller for wear and clean impeller.
Check-up expansion canvass for wear & tear.
COOLER FAN 11
Check-up motor base bolts for looseness.
Regrease drive end and free end pillow block bearing.
Check-up & adjust clearance gap of crushing ring
Check-up & retighten stabilizer bolt
ROLL CRUSHER 1
Check-up & regrease spherical roller bearings
Check-up & refill/change oil planetary gear unit
Check-up & adjust clearance gap of crushing ring
Check-up & retighten stabilizer bolt
ROLL CRUSHER 2
Check-up & regrease spherical roller bearings
Check-up & refill/change oil planetary gear unit
Check-up & adjust clearance gap of crushing ring
Check-up & retighten stabilizer bolt
ROLL CRUSHER 3
Check-up & regrease spherical roller bearings
Check-up & refill/change oil planetary gear unit
Check-up & adjust clearance gap of crushing ring
Check-up & retighten stabilizer bolt
ROLL CRUSHER 4
Check-up & regrease spherical roller bearings
Check-up & refill/change oil planetary gear unit
ROLL CRUSHER Check-up & recondition roll crusher centralized lubrication system.
CENTRALIZED
LUBRICATION SYSTEM Check-up & refill grease tank of crusher centralised lubrication system
Check-up and remove build up of material at the discharge chutes of TDE
Check-up and remove build up of material at the tension station of TDE
Check tension of the conveying chain of TDE
TUDE DUST EXTRACTOR 1 Check wear of chain of TDE
Check wear of transport disc of TDE
Check wall thickness of the tubes of TDE
Regrease bearings of TDE
Check-up and remove build up of material at the discharge chutes of TDE
Check-up and remove build up of material at the tension station of TDE
Check tension of the conveying chain of TDE
TUDE DUST EXTRACTOR 2 Check wear of chain of TDE
Check wear of transport disc of TDE
Check wall thickness of the tubes of TDE
Regrease bearings of TDE

CLINKER COOLER CAMERA Check and service clinker cooler camera

 HEAT EXCHANGER SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
INLET MANIFOLD Check-up and remove build up of materials.
HEAT EXCHANGER TUBES Check-up and clean tubes (Check for broken tubes).

Check-up impeller for wear and clean impeller.

HEAT EXCHANGER
COOLING FAN Check-up expansion canvass for wear & tear.
10CCHEF1M1O-31
Check-up motor base bolts for looseness.

Check-up impeller for wear and clean impeller.

HEAT EXCHANGER
COOLING FAN Check-up expansion canvass for wear & tear.
10CCHEF1M10_32
Check-up motor base bolts for looseness.

Check-up impeller for wear and clean impeller.

HEAT EXCHANGER
COOLING FAN Check-up expansion canvass for wear & tear.
10CCHEF1M10_33
Check-up motor base bolts for looseness.

Check-up impeller for wear and clean impeller.

HEAT EXCHANGER
COOLING FAN Check-up expansion canvass for wear & tear.
10CCHEF1M10_34
Check-up motor base bolts for looseness.

Check-up impeller for wear and clean impeller.

HEAT EXCHANGER
COOLING FAN Check-up expansion canvass for wear & tear.
10CCHEF1M10_35
Check-up motor base bolts for looseness.

Check-up impeller for wear and clean impeller.

HEAT EXCHANGER
COOLING FAN Check-up expansion canvass for wear & tear.
10CCHEF1M10_36
Check-up motor base bolts for looseness.

Check-up impeller for wear and clean impeller.

HEAT EXCHANGER
COOLING FAN Check-up expansion canvass for wear & tear.
10CCHEF1M10_37
Check-up motor base bolts for looseness.

Check-up impeller for wear and clean impeller.

HEAT EXCHANGER
COOLING FAN Check-up expansion canvass for wear & tear.
10CCHEF1M10_38
Check-up motor base bolts for looseness.

Check-up impeller for wear and clean impeller.

HEAT EXCHANGER
COOLING FAN Check-up expansion canvass for wear & tear.
10CCHEF1M10_39
Check-up motor base bolts for looseness.

Check chain & sprocket condition: sprocket tooth condition, chain,looseness,

alignment & material buid up.
Check condition of head sprocket:excessive wear,crack and possible,sheared off of
head sprocket bolt.
Check-up head bearing conditions: bearing clearance, grease condition and material
buil-up.
DUST DISCHARGE DRAG
CHAIN
 DUST DISCHARGE DRAG Check condition of tail sprocket:excessive wear,crack and possible,sheared off of
CHAIN head sprocket bolt.

Check drag chain condition for possible, wear/damage of scrapper bar, pin & links

Check-up condition of roller bearings and regrease.

Check-up condition of tail bearings and regrease.
Check-up condition of motor to sprocket transmission chain and lubricate.
Check-up and service drag chain motor.
HEAT EXCHANGER
PENDULUM FLAP Check-up and regrease bearings.

HEAT EXCHANGER COOLER

FRESH AIR DAMPER Check-up regulating flap and flap lever arms for wear.
 COOLER BAGHOUSE SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
COOLER BAGHOUSE INLET Check-up inlet duct of baghouse (remove builp-up of materials).

Check-up solenoid valve condition : replace if necessary.

Check-up diaphragm for possible damage, pneumatic hose and header tank for
COOLER BAGHOUSE leaks : replace if necessary.
PENTHOUSE
Switch-off air supply going to header tanks and open all air drain vavle
Check roof door seals are in place and a good seal is being achieved.

Check-up distributing pipes are in position and secure.

Check-up bagfilter condition from each compartment : replace if necessary.

BAGHOUSE FILTER
COMPARTMENT
Check-up and remove build-up of material in the filter hoppers.

Check-up inlet and outlet damper of every compartment (manual & pnuematic) for
open and close operation.
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_1
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_2
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_3
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_4
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_5
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_6
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_7
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_8
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_9
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_10
COOLER BAGHOUSE
ROTARY LOCK
10CCRALM10_25_10
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_11
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up geared motor, oil level. Refill if necessary.
COOLER BAGHOUSE Regrease DE & NDE bearings.
ROTARY LOCK Check-up expansion canvass for wear & tear.
10CCRALM10_25_12
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check chain & sprocket condition: sprocket tooth condition, chain,looseness,
alignment & material buid up.
Check condition of head sprocket:excessive wear,crack and possible,sheared off of
head sprocket bolt.
Check-up head bearing conditions: bearing clearance, grease condition and material
buil-up.
DUST DICHARGE DRAG Check condition of tail sprocket:excessive wear,crack and possible,sheared off of
CHAIN 1 head sprocket bolt.

Check drag chain condition for possible, wear/damage of scrapper bar, pin & links

Check-up condition of roller bearings and regrease.

Check-up condition of tail bearings and regrease.
Check-up condition of motor to sprocket transmission chain and lubricate.
Check-up and service drag chain motor.
Check chain & sprocket condition: sprocket tooth condition, chain,looseness,
alignment & material buid up.
Check condition of head sprocket:excessive wear,crack and possible,sheared off of
head sprocket bolt.
Check-up head bearing conditions: bearing clearance, grease condition and material
buil-up.
DUST DICHARGE DRAG Check condition of tail sprocket:excessive wear,crack and possible,sheared off of
CHAIN 2 head sprocket bolt.

Check drag chain condition for possible, wear/damage of scrapper bar, pin & links

Check-up condition of roller bearings and regrease.

Check-up condition of tail bearings and regrease.
Check-up condition of motor to sprocket transmission chain and lubricate.
Check-up and service drag chain motor.
Check-up damper vanes and lock pins are in place.
FILTER FAN DAMPER Regrease damper vanes bearings.
Check-up condtion of push-rod
Check-up and clean impeller.
Check-up filter fan casing for cracks or leaks and loosen bolt.
Check-up base bolt of drive end and free end pillow block bearing.
FILTER FAN MOTOR
Check-up, regrease & change oil drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.
 PAN CONVEYOR/CLINKER SILO SPS CHECKLIST
EQUIPMENT ACTIVITY REMARKS
Check-up and service incline pan conveyor motor .
Check turbo coupling condition: Check quality of oil, change oil or refill if necessary,
gear condition, coupling bolt, and alignment.
Check gearbox condition: gears, brg. oil seal and oil condition.
Check output coupling condition: rubber insert/gear condition, coupling bolt, and
alignment.
Check head bearing condition:bearing clearance, grease condition and material
build up.
Check tail bearing condition: bearing clearance, grease condition,and material build
INCLINE PAN CONVEYOR up.
10CCPCM10_18
Check condition of head sprocket:excessive wear,crack and possible sheared off of
head sprocket bolt.
Check condition of tail sprocket:excessive wear,crack and possible sheared off of tail
sprocket bolt.
Check cans, links, rail & roller condition for possible crack, damage, wear, loosed &
missing bolt
Check-up/replace pan conveyor skirting
Regrease pan conveyor rollers
Housekeeping along pan conveyor
Check-up and service incline pan conveyor motor .
Check turbo coupling condition: Check quality of oil, change oil or refill if necessary,
gear condition, coupling bolt, and alignment.
Check gearbox condition: gears, brg. oil seal and oil condition.
Check head bearing condition:bearing clearance, grease condition and material
build up.
Check tail bearing condition: bearing clearance, grease condition,and material build
up.
HORIZONTAL PAN
CONVEYOR Check condition of head sprocket:excessive wear,crack and possible sheared off of
13CSHPCM13_03_MOT1 head sprocket bolt.
Check condition of tail sprocket:excessive wear,crack and possible sheared off of tail
sprocket bolt.
Check cans, links, rail & roller condition for possible crack, damage, wear, loosed &
missing bolt
Check-up/replace pan conveyor skirting
Regrease pan conveyor rollers
Housekeeping along pan conveyor
Check-up and service incline pan conveyor motor .
Check geared motor condition: gears, brg. oil seal and oil condition.
Check head bearing condition:bearing clearance, grease condition and material
build up.
Check tail bearing condition: bearing clearance, grease condition,and material build
up.
REVERSIBLE PAN Check condition of head sprocket:excessive wear,crack and possible sheared off of
CONVEYOR head sprocket bolt.
13CSHRPCM13_04_MOT2 Check condition of tail sprocket:excessive wear,crack and possible sheared off of tail
sprocket bolt.
Check cans, links, rail & roller condition for possible crack, damage, wear, loosed &
missing bolt
Check-up/replace pan conveyor skirting
Regrease pan conveyor rollers
Housekeeping along pan conveyor

13CSHMSG13_06B_MOTP Housekeeping & lubricate screw shaft of slide gate

13CSHMSG13_07_MOTP Housekeeping & lubricate screw shaft of slide gate

13CSHMSG13_06A_MOTP Housekeeping & lubricate screw shaft of slide gate

13CSHMSGM13_11A_MOT
P Housekeeping & lubricate screw shaft of slide gate

13CSHMSGM13_11B_MOT
P Housekeeping & lubricate screw shaft of slide gate

Check-up solenoid valve condition : replace if necessary.

Check-up diaphragm for possible damage, pneumatic hose and header tank for
CLINKER SILO 4 BAGHOUSE leaks : replace if necessary.
Switch-off air supply going to header tanks and open all air drain vavle
Check roof door seals are in place and a good seal is being achieved.

Check-up distributing pipes are in position and secure.

BAGHOUSE FILTER
COMPARTMENT Check-up bagfilter condition from each compartment : replace if necessary.
 BAGHOUSE FILTER
COMPARTMENT
Check-up and remove build-up of material in the filter hoppers.

Check-up geared motor, oil level. Refill if necessary.

BAGHOUSE ROTARY AIR Regrease DE & NDE bearings.
LOCK Check-up condition of motor to sprocket transmission chain and lubricate.
13CSHRALM13_10_MOT1
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up and clean impeller.
Check-up filter fan casing for cracks or leaks and loosen bolt.
BAGHOUSE FILTER FAN Check-up base bolt of drive end and free end pillow block bearing.
13CSHBFFM13_09_MOT1 Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.
Check-up solenoid valve condition : replace if necessary.
Check-up diaphragm for possible damage, pneumatic hose and header tank for
CLINKER SILO 3 BAGHOUSE leaks : replace if necessary.
Switch-off air supply going to header tanks and open all air drain vavle
Check roof door seals are in place and a good seal is being achieved.

Check-up distributing pipes are in position and secure.

BAGHOUSE FILTER
COMPARTMENT Check-up bagfilter condition from each compartment : replace if necessary.

Check-up and remove build-up of material in the filter hoppers.

Check-up geared motor, oil level. Refill if necessary.

BAGHOUSE ROTARY AIR Regrease DE & NDE bearings.
LOCK Check-up condition of motor to sprocket transmission chain and lubricate.
13CSHRLAM13_14_MOT1
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up and clean impeller.
Check-up filter fan casing for cracks or leaks and loosen bolt.
BAGHOUSE FILTER FAN Check-up base bolt of drive end and free end pillow block bearing.
13CSHBFFM13_13_MOT1 Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
Check-up conditions of impeller.
Check-up solenoid valve condition : replace if necessary.
Check-up diaphragm for possible damage, pneumatic hose and header tank for
CLINKER SILO 2 BAGHOUSE leaks : replace if necessary.
Switch-off air supply going to header tanks and open all air drain vavle
Check roof door seals are in place and a good seal is being achieved.
Check-up distributing pipes are in position and secure.
BAGHOUSE FILTER
COMPARTMENT Check-up bagfilter condition from each compartment : replace if necessary.
Check-up and remove build-up of material in the filter hoppers.
Check-up geared motor, oil level. Refill if necessary.
Regrease DE & NDE bearings.
BAGHOUSE ROTARY AIR
LOCK Check-up condition of motor to sprocket transmission chain and lubricate.
Check-up motor base bolts for looseness.
Check-up rotor blade condition (wear or deformation).
Check-up and clean impeller.
Check-up filter fan casing for cracks or leaks and loosen bolt.
BAGHOUSE FILTER FAN Check-up base bolt of drive end and free end pillow block bearing.
Check-up & regrease drive end and free end pillow block bearing.
Check-up and service filter fan motor.
CLINKER SILO 2 BAGHOUSE
FILTER FAN Check-up conditions of impeller.