EQUIPMENT LIST FOR SAP PM MODULE
SI.NO. PLANT DECSRPTION NAME OF THE SECTION DCS TAG NO
1 SCL CRUSHER
B1M105
E1M105A
2 CEMENT GRINDING AND PACKING UNIT CLINKER EXTRACTION SYSTEM
3 MTEPL ROLLER PRESS 541 RP1
4 SCML CRUSHER 211HP1
211AF1
EQUIPMENT NAME
LIME STONE DUMP HOPPER EX.
APRON FEEDER
SPILLAGE CONVEYOR EX.
BELT CONVEYOR EX.
ROLLER PRESS EX.
LIME STONE DUMP HOPPER EX.
APRON FEEDER EX.
SAMPLE
SI.NO. DCS TAG NO. FUNCTIONAL LOCATION EQUIPMENT NAME
RAW COAL HANDLING SYSTEM COAL TIPPLER
RAW COAL DUMP HOPPER
RECIPROCATING FEEDER
BELT CONVEYOR - CR-1
1 361FN2 VRM RM56.4 RAW MILL FAN
SAMPLE TASK LIST FOR SAP PM MODULE
SUB EQUIPMENT TYPE OF TASK
CONVEYOR BELT
DRIVE SYSTEM
TAIL PULLEY
BEND PULLEY
ACCESSORIES
IMPELLER CHECK POINT WITH TOOL
CHECK POINT WITHOUT TOOL
CHECK POINT WITHOUT TOOL
CASING AND EXP. JOINT ASSEMBLY CHECK POINT WITHOUT TOOL
CHECK POINT WITHOUT TOOL
CHECK POINT WITHOUT TOOL
COUPLING CHECK POINT WITHOUT TOOL
CHECK POINT WITHOUT TOOL
DE BEARING ASSEMBLY CHECK POINT WITHOUT TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITHOUT TOOL
NDE BEARING ASSEMBLY CHECK POINT WITHOUT TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITHOUT TOOL
DAMPER ASSEMBLY CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
LE
TASK LIST FREQUENCY
Check for wear of vanes 6M
Check for cracks on hub and shaft 3M
Check for coating on vanes M
Check for casing puncture / welding cracks/ wear M
Check for false air entry from casing / flange joints M
Check exp. Joint cloth condition M
Check for shaft sealing plate condition
Check for coupling bolt and bush condition Q
Check for coupling condition Q
Check bearing physical condition (inner race/outer race/cage/rolling elements) Q
Check bearing clearance Q
Check for foundation and housing bolts condition M
Check conditoin of locating ring if any Q
Check bearing physical condition (inner race/outer race/cage/rolling elements) Q
Check bearing clearance Q
Check for foundation and housing bolts condition M
Check conditoin of locating ring if any Q
Check for free rotation / full closing / full open H
Check for worn out / damage of damper flap H
Check for flaps bearing condition H
Lubrication fo flap bearings Q
Check actuator and lever condition Q
LIMITS
6-8 MM
NO PHYSICAL CRACK
FREE FROM COATING
NO PHYSICAL CRACK / DAMAGE
SAMPLE
SI.NO. DCS TAG NO. FUNCTIONAL LOCATION EQUIPMENT NAME
PRIMARY CRUSHER LS DUMP HOPPER
APRON FEEDER
LS CRUSHER - PRIMARY
1 361FN2 VRM RM56.4
211 BELT CONVEYEOR
SAMPLE TASK LIST FOR SAP PM MODULE
SUB EQUIPMENT TYPE OF TASK
SPILLAGE CONVEYOR
LS CRUSHER
DRIVE SYSTEM
Tail Pulley
Conveyor Belt and Accessories
NDE BEARING ASSEMBLY CHECK POINT WITHOUT TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITHOUT TOOL
DAMPER ASSEMBLY CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
LE
TASK LIST FREQUENCY
Visual checking of Bearing condition Daily
Visual condition of Chain / Links Daily
Bull Gears. Daily
Gearbox [Noise / Vibration / Temp / Lub.] Daily
Drive [Coupling / V Belt / Foundation Bolt / Vib.] Daily
Visual condition of Pans Daily
Material build up/ accumulation / spillage in and around the conveyor Daily
Fouling & rubbing of components Daily
Rotation of inner labyrinth seals with shaft. Daily
Temperature of Plumber Blocks Daily
Daily
Free rotation moving parts such as Track Rollers
Daily
Free rotation moving parts such as Return Rollers
Motor current Daily
Running of Apron Conveyor on NO LOAD – Motor Current reading Monthly
Running of Apron Conveyor on NO LOAD – Abnormal sound Monthly
Sprocket chian tension Monthly
To ensure NO Packing of material on below parts: Monthly
Sprocket Monthly
Track link assembly Monthly
Idlers Monthly
Bushings Monthly
Gap between conveyor flights wear pad & top face Monthly
Change over of Lubricant Monthly
Drive Shaft plumber Block Monthly
Counter shaft plumber Block Monthly
Tail Shaft Take-up Blocks Monthly
Gear coupling Monthly
Geared Motor for Gears Monthly
Check DE Bearing clearance Quarterly
Gap between conveyor flights wear pad & top face of the rail exists Yearly
Free rotation of all Track rollers on LOAD/NO LOAD Yearly
Free rotation of return rollers & position of return roller w.r.t. Yearly
conveyor flights slide plates
Center of sprocket w.r.t. Link assembly Yearly
Meshing pattern of Bull Gear & Pinion teeth Yearly
Backlash & Root Gap of Bull Gear & Pinion Yearly
Check Temperature at No load Yearly
Check Vibration at No Load Yearly
Check Undesirable sound at No Load Yearly
Check Temperature at load Yearly
Check Vibration at Load Yearly
Check Undesirable sound at Load Yearly
Horizontal & vertical distance between. Conveyor flights slide plates against skirt Yearly
board/discharge Chute liner plates while moving
Check Motor current at No Load Yearly
Check Motor current at Load Yearly
Cleaning of locking assembly areas on both sprocket hub & Yearly
Idlers
Wear measurement of Apron Conveyor Yearly
Check for condition of housing liners Fortnight
Check condition of Blow Bars weekly
Check condition of hard faced surfaces Monthly
Check condition of locking of the blow bars weekly
Check locking assembly tightness weekly
Check impact arm suspension arrangement (spindle, pins and lock plates) weekly
Check for free movement of the Impact arm weekly
Check the condition of grinding path weekly
Check for free movement of the assembly Fortnight
Check drive tension V-belts Fortnight
Check tightness of blots of slide rails of drive Fortnight
Check for condition of coupling Monthly
Check tightness of locking assembly weekly
Check all fasteners for tightness Fortnight
Check for oil leakages through hydraulic system pipe lines weekly
Check condition of hydraulic pipe lines weekly
Check condition of hoses weekly
Check for leakage through seals at cylinder weekly
Check condition of oil Quarterly
Gearbox internals inspection and oil condition checking Yearly
Drive alignment checking and condition inspection Yearly
Head Pulley drum and lagging condition Monthly
Bearing inspection for clearance and condition FOR HEAD PULLEY Half Yearly
Conduct UT test to shaft for crack detection Yearly
Check gearbox oil condition Yearly
Bearing inspection for clearance and condition for Tail Pulley Half Yearly
Tail Pulley drum and lagging condition Monthly
Conduct UT test to shaft for crack detection Yearly
Check belt joint condition Weekly
Check belt wear and physical condition Monthly
Check carrying, return and self aligning idlers condition Weekly
Belt scraper and skirt rubber condition. Weekly
Spillage/Leakage. Daily
Check bearing physical condition (inner race/outer race/cage/rolling elements) Q
Check bearing clearance Q
Check for foundation and housing bolts condition M
Check conditoin of locating ring if any Q
Check for free rotation / full closing / full open H
Check for worn out / damage of damper flap H
Check for flaps bearing condition H
Lubrication fo flap bearings Q
Check actuator and lever condition Q
LIMITS
Normal temp and vibration
proper lubrication and all are
intact
Proper lubrication and non
abnormal sound during meshing
Normal temp and vibration
All are in tact and no looseness
No cracks and all fixing bolts are in tact
Free from obstrcutions
No abnormal sound
Same speed
Normal temp and vibration
Free from jam and no physical
damage and abnormal sound
Free from jam and no physical
damage and abnormal sound
Visual
Visual
Visual
Visual
2 to 2.5mm
Interval of 4months - Grease
HP 2/mp- 2 or equivalent
Interval of 6months-
Servomesh 460 Oil or
Equivalent
2mm to 2.5mm
Visual
Visual
As per GA
Visual
As per PBSM
Max. 10deg.
Vibration measuring m/c
Visual
Max. 10deg.
Vibration measuring m/c
Visual
20-25mm
As per GA-Spec.
As per GA-Spec.
As per wear chart
SAMPLE TAS
SI.NO. DCS TAG NO. FUNCTIONAL LOCATION EQUIPMENT NAME
Belt Conveyor
1 361FN2 VRM RM56.4
211 BELT CONVEYEOR
SAMPLE TASK LIST FOR SAP PM MODULE
SUB EQUIPMENT TYPE OF TASK
Drive system
Head Pulley
Tail Pulley
Bend Pulley
Tensioning System
Belt and accessories
SPILLAGE CONVEYOR
LS CRUSHER
DRIVE SYSTEM
Tail Pulley
Conveyor Belt and Accessories
NDE BEARING ASSEMBLY CHECK POINT WITHOUT TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITHOUT TOOL
DAMPER ASSEMBLY CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
CHECK POINT WITH TOOL
LE
TASK LIST FREQUENCY
Gearbox [Noise / Vibration / Temp / Lub.] Daily
Drive [Coupling / V Belt / Foundation Bolt / Vib.] Daily
Visual condition of Pans Daily
Material build up/ accumulation / spillage in and around the conveyor Daily
Fouling & rubbing of components Daily
Rotation of inner labyrinth seals with shaft. Daily
Check visual condition of gearbox M
Check condition of coupling M
Check internals condition of coupling Q
Visual internal inspection of Gearbox Q
Checking of axial/radial play for gearbox internals Y
Check oil condition of gearbox oil Y
Check visual condition of pulley lagging M
To conduct UT test for shaft for crack detection Y
Check bearing clearance Y
Check bearing and accessories condition Y
Check Plumber block bolts tightness
Check pysical condition of belt joint W
Check belt for wear M
Check for idlers condition and replacement if required W
Temperature of Plumber Blocks Daily
Motor current Daily
Running of Apron Conveyor on NO LOAD – Motor Current reading Monthly
Running of Apron Conveyor on NO LOAD – Abnormal sound Monthly
Sprocket chian tension Monthly
To ensure NO Packing of material on below parts: Monthly
Sprocket Monthly
Track link assembly Monthly
Idlers Monthly
Bushings Monthly
Gap between conveyor flights wear pad & top face Monthly
Change over of Lubricant Monthly
Drive Shaft plumber Block Monthly
Counter shaft plumber Block Monthly
Tail Shaft Take-up Blocks Monthly
Gear coupling Monthly
Geared Motor for Gears Monthly
Check DE Bearing clearance Quarterly
Gap between conveyor flights wear pad & top face of the rail exists Yearly
Free rotation of all Track rollers on LOAD/NO LOAD Yearly
Free rotation of return rollers & position of return roller w.r.t. Yearly
conveyor flights slide plates
Center of sprocket w.r.t. Link assembly Yearly
Meshing pattern of Bull Gear & Pinion teeth Yearly
Backlash & Root Gap of Bull Gear & Pinion Yearly
Check Temperature at No load Yearly
Check Vibration at No Load Yearly
Check Undesirable sound at No Load Yearly
Check Temperature at load Yearly
Check Vibration at Load Yearly
Check Undesirable sound at Load Yearly
Horizontal & vertical distance between. Conveyor flights slide plates against skirt Yearly
board/discharge Chute liner plates while moving
Check Motor current at No Load Yearly
Check Motor current at Load Yearly
Cleaning of locking assembly areas on both sprocket hub & Yearly
Idlers
Wear measurement of Apron Conveyor Yearly
Check for condition of housing liners Fortnight
Check condition of Blow Bars weekly
Check condition of hard faced surfaces Monthly
Check condition of locking of the blow bars weekly
Check locking assembly tightness weekly
Check impact arm suspension arrangement (spindle, pins and lock plates) weekly
Check for free movement of the Impact arm weekly
Check the condition of grinding path weekly
Check for free movement of the assembly Fortnight
Check drive tension V-belts Fortnight
Check tightness of blots of slide rails of drive Fortnight
Check for condition of coupling Monthly
Check tightness of locking assembly weekly
Check all fasteners for tightness Fortnight
Check for oil leakages through hydraulic system pipe lines weekly
Check condition of hydraulic pipe lines weekly
Check condition of hoses weekly
Check for leakage through seals at cylinder weekly
Check condition of oil Quarterly
Gearbox internals inspection and oil condition checking Yearly
Drive alignment checking and condition inspection Yearly
Head Pulley drum and lagging condition Monthly
Bearing inspection for clearance and condition FOR HEAD PULLEY Half Yearly
Conduct UT test to shaft for crack detection Yearly
Check gearbox oil condition Yearly
Bearing inspection for clearance and condition for Tail Pulley Half Yearly
Tail Pulley drum and lagging condition Monthly
Conduct UT test to shaft for crack detection Yearly
Check belt joint condition Weekly
Check belt wear and physical condition Monthly
Check carrying, return and self aligning idlers condition Weekly
Belt scraper and skirt rubber condition. Weekly
Spillage/Leakage. Daily
Check bearing physical condition (inner race/outer race/cage/rolling elements) Q
Check bearing clearance Q
Check for foundation and housing bolts condition M
Check conditoin of locating ring if any Q
Check for free rotation / full closing / full open H
Check for worn out / damage of damper flap H
Check for flaps bearing condition H
Lubrication fo flap bearings Q
Check actuator and lever condition Q
LIMITS
Normal temp and vibration
All are in tact and no looseness
No cracks and all fixing bolts are in tact
Free from obstrcutions
No abnormal sound
Same speed
Normal temp and vibration
Visual
Visual
Visual
Visual
2 to 2.5mm
Interval of 4months - Grease
HP 2/mp- 2 or equivalent
Interval of 6months-
Servomesh 460 Oil or
Equivalent
2mm to 2.5mm
Visual
Visual
As per GA
Visual
As per PBSM
Max. 10deg.
Vibration measuring m/c
Visual
Max. 10deg.
Vibration measuring m/c
Visual
20-25mm
As per GA-Spec.
As per GA-Spec.
As per wear chart
