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Method Statement of Colcrete Grouting.

This method statement outlines the procedures for mixing, placing, and curing Colcrete (colloidal concrete) for applications such as grouting and marine construction. It includes specifications for materials, equipment, mix design, and quality control measures, as well as health and safety guidelines. Environmental controls are also addressed to minimize impact during the process.

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62 views3 pages

Method Statement of Colcrete Grouting.

This method statement outlines the procedures for mixing, placing, and curing Colcrete (colloidal concrete) for applications such as grouting and marine construction. It includes specifications for materials, equipment, mix design, and quality control measures, as well as health and safety guidelines. Environmental controls are also addressed to minimize impact during the process.

Uploaded by

deepakslathia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Method Statement for Colcrete (Colloidal Concrete)

Works
1. Scope

This method statement covers the procedure for mixing, placing, and curing of Colcrete
(colloidal concrete), primarily used for grouting, marine construction, or low permeability
applications.

2. References

 ASTM C94 / IS 4926 – Ready-Mixed Concrete


 BS EN 12390 – Testing Concrete
 Manufacturer’s specifications (e.g., Colcrete Eurodrill equipment guidelines)

3. Materials

Material Specification
Cement OPC / PPC as per IS 269 / IS 1489
Fine Aggregate Clean, graded sand
Water Potable, free from impurities
Colloidal Silica / Additive Per approved design mix
Admixtures (Optional) Superplasticizer, accelerator, etc.

4. Equipment

 Colloidal Mixer (e.g., Colcrete Eurodrill mixer)


 Agitator tank
 High-pressure grout pump
 Measuring instruments (slump cone, flow cone, thermometer)

5. Mix Design (Example)

Component Dosage (by weight or volume)


Cement 400 kg/m³
Fine Aggregate 800 kg/m³
Water 180 liters/m³
Colloidal Silica 30 kg/m³
Admixture As per mix design
Note: Mix proportions depend on design criteria and application.

6. Procedure

6.1 Mixing

1. Start the colloidal mixer.


2. Add water and colloidal silica to the mixer.
3. Slowly add cement and mix for 2–3 minutes.
4. Add fine aggregate, continue mixing until uniform consistency is achieved.
5. Transfer to agitator tank to maintain suspension before pumping.

6.2 Transportation

 Use agitator-equipped tanks or pump directly to the site.


 Avoid delays in placement.

6.3 Placement

 Pump concrete to the required location (e.g., formwork, tremie pipe for underwater
works, or grouting cavity).
 Continuously monitor pressure and flow.
 Ensure no air entrapment in pipes or hoses.

6.4 Finishing & Curing

 Use standard concrete finishing methods.


 Apply curing compound or cover with wet hessian and plastic sheets.
 Maintain curing for minimum 7 days.

7. Quality Control

Test Frequency Method


Slump / Flow Test Every 10 m³ ASTM C143 / Flow Cone
Compressive Strength 3 cubes per batch ASTM C39 / IS 516
Temperature Each batch Thermometer
Visual Inspection Continuous On-site engineer

8. Health & Safety

 Use PPE: gloves, goggles, mask


 Avoid skin contact with silica
 Secure mixer and pump areas
 Emergency wash stations nearby
9. Environmental Controls

 Minimize water runoff


 Proper disposal of wash water and concrete waste
 Dust control during dry material handling

Would you like this in Word or PDF format, or customized for a specific project use (e.g.,
grouting, marine work, precast panels)?

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