Chapter
Chapter
For a steady motion, the force is balanced by the pressure p acting on area A
Work F L
Work p A L p A L p v
166
4.3 System Curve
From the discussion above, we have established that flow and pressure are the two
main parameters for a given application. Other parameters, such as pump speed, fluid
viscosity, specific gravity, and so on, will have an effect on flow and/or pressure, by
modifying the hydraulics of a pumping system in which a given pump operates.
A mechanism of such changes can be traced directly to one of the components of losses,
namely the hydraulic losses.
Essentially, any flow restriction requires a pressure gradient to overcome it. These
restrictions are valves, orifices, turns, and pipe friction. From the fundamentals of
hydraulics based on the Bernoulli equation, a pressure drop (i.e., hydraulic loss) is
proportional to velocity head:
Consider any pipe system, the losses expressed in terms of standard loss
coefficients are the sum of the minor losses hm
V2
hm k
2g
where f is the friction coefficient, L is the length of the pipe and D its diameter. Thus
the total head loss is:
H Losses in pipe h f hm
V2 L V2
H Losses in pipe f k
2g D 2g
1 L 1 2
H Losses in pipe f k V
2g D 2 g
The velocity in the pipe can be expressed as a function of volume flow rate:
Q Q 4Q
V
A 2 D 2
D
4
Then, the total pipe losses can be expressed as:
1 L 1 2
H Losses in pipe f k V
2g D 2 g
167
2
1 L 1 4Q
H Losses in pipe f k
2g D 2 g D 2
16 1 L 1 2
H Losses in pipe f k Q
2D4 2g D 2 g
Finally, the liquid must be moved from the lower reservoir to the upper reservoir
through the static head H s ; hence the total opposing head of the pipe system that must
be overcome in order to move the fluid from the lower to upper reservoir is
H m H s H Losses in pipe
168
Fig. (4.5): System Curve
169
4.4 Pump Application for Different Systems
(1) Lifting pump
Pump using to increase the pressure (manometric head) and this application is
used in power stations to raise the exit pressure of the condenser to the boiler pressure
and also in the hydraulic circuits. This pump used to overcome the static head like water
rising for houses.
170
(2) Circulating Pump
This pump is used to overcome the friction head losses and this type of
application is used to overcome the friction in pipes the long petroleum pipe lines
171
(3) Boosting Pump
This pump is used to increase the discharge , we use the pump in this application
when we need more and more flow rate.
172
4.5 Pump Curve
Pump curve is the relation between the flow discharge from the pump and the
pump pressure (or Head) output from the pump. So to draw the performance curve a
relation between the discharge and the head must be obtained.
For Backward facing blades
Cu 2 U 2 C r 2 cot 2
Therefore: gH 0 U 2 Cu 2 U 1Cu1
gH 0 U 2 C u 2 0
U 2 Cu 2
H0
g
U 2 U 2 C r 2 cot 2
H0
g
U 22 U 2 C r 2 cot 2
H0
g
U 22 U 2 C r 2 cot 2 Q
H0 , but Cr 2
g g A2
U 22 U 2 cot 2
H0 Q
g gA2
173
Then, the pump curve which is a relationship between its two main parameters,
flow and pressure. The shape of this curve as shown in figure (4.10) depends on the
particular pump type.
Generally, head curves arc downward from the zero-flow condition that is, as the
backpressure on the pump decreases, the flow increases. The specific slope and shape of
the curve depend largely on the shape of the impeller vanes and the pump speed.
The slope of the pump curve demonstrates the response of the pump’s output to
changes in backpressure. A flat pump curve shows that the response to a small decrease
in backpressure is a large increase in flow. This sensitivity can lead to system instability,
especially in systems that have substantial changes in throttle or bypass valve positions.
The performance curves of some pumps droop at low flow rates. This
characteristic applies primarily to pumps with low specific speeds. As shown in Figure
(4.11) the performance curves of these pumps point upward at low flow rates. Since
system curves also point upward, the system curve and the pump curve can intersect at
more than one point, occasionally leading to instability. In some cases, a pump operating
in this range will “hunt,” that is, repeatedly adjust its output as it searches for a stable
operating point. Although most manufacturers publish a minimum flow requirement to
prevent a design engineer from specifying a pump that operates in this region, pumps
174
can wear out, allowing their operating points to drift into this region. Operators should
be aware that surging pump operation may be the combined result of a deteriorating
pump and a drooping head curve. On the positive side, pumps with drooping head
curves tend to be more efficient.
It is important to understand that the energy supplied to a pump (and from a pump
to fluid) must overcome a system resistance: mechanical, volumetric, and hydraulic
losses. In terms of pressure drop across the pump, it must be equal to the system
resistance or demonstrated mathematically.
When the centrifugal pump operates at the design speed, the maximum efficiency
occurs. To obtain operating characteristic curve, the pump is run at the design speed and
the discharge is varied. The operating characteristic curves are shown in Figure (4.12).
The design discharge and head are obtained from the corresponding curves where the
efficiency is maximum.
175
Fig. (4.12): Operating characteristic of a centrifugal pump
176
Fig. (4.13): Operating characteristic of a centrifugal pump
Figure (4.14) shows a centrifugal pump curve describing the head (or pressure)
versus flow characteristics of a typical centrifugal pump. This curve shows that the
centrifugal pump will produce limited flow if applied to a piping system in which a large
pressure differential is required across the pump to lift the liquid and overcome
resistance to flow (as at point A). Higher flow rates can be achieved as the required
pressure differential is reduced (as at point B).
177
Fig. (4.14): Typical Centrifugal Pump Curve
The variation of pump performance with impeller diameter is usually described by the
affinity laws, which states that:
(i) The flow rate is proportional to the cubic of impeller diameter.
(ii) Manometric Head is proportional to the square of the impeller diameter.
178
Fig. (4.16): Pump curve at different impeller diameter.
179
4.6 Pump and System Matching
It has been shown that a hydraulic pump has a design point at which the overall
efficiency of operation is a maximum. However, it may happen that the pipe system in
which the pump is being used is unsuited to the pump and a different pump with a more
suitable characteristic is required. This section will examine how a pump and a pipe
system may be matched to each other, the effect of changing the pump speed and
diameter, and finally the effect of connecting pumps in series and parallel.
The point at which Equation (4.3) intersects the pump characteristic is the
operating point, and this may or may not lie at the duty point, which usually corresponds
to the design point and maximum efficiency. The closeness of the operating and duty
points depends on how good an estimate of the expected system losses has been made.
In Figure (4.17) the system curve is superimposed on the H Q characteristic.
It should be noted that if there is no static head rise of the liquid (e.g. pumping in
a horizontal pipeline between two reservoirs at the same elevation) then H s is zero and
the system curve passes through the origin. This has implications when speed and
diameter changes take place. Because of the flatness of rotodynamic pump
characteristics, a poor estimate of the system losses can seriously affect the flow rate and
head; whereas in positive displacement pumps the H Q curve is almost vertical and,
even if the head changes substantially, the flow rate stays almost constant.
180
Fig. (4.18): System resistance and pump characteristic curves
If the system resistance changes, such as an opening or a closing of the discharge
valve, or increased friction due to smaller or longer piping, the slope of the system curve
will change as shown in Figure (4.19). The operating point moves:
1 → 2, as valve becomes “more closed,” or
1→ 3, if it opens more.
181
Example (4.1)
Data from tests of a centrifugal pump operates at 1750 rpm with impeller diameter of
35 cm area:
Q m 3 min
1.1
1.7 2.1 3 3.5 4.8
H m
63 62 61 57 54 41
PS kW
40 47 54 60 67 80
Plot the performance curves H Q, Q, PS Q for this pump, locate the best efficiency
point.
Solution
g Q Hm
PS
66 50
64 48
62 46
60 44
58 42
56 40
Efficiency (%)
54 38
Head (m)
52 36
50 34
48 32
46 30
44 28
42 26
40 24
38 22
36 20
1.2 1.5 1.8 2.1 2.4 2.7 3 3.3 3.6 3.9 4.2 4.5 4.8 1.2 1.5 1.8 2.1 2.4 2.7 3 3.3 3.6 3.9 4.2 4.5 4.8
Discharge (m3/min) Discharge (m3/min)
182
The best efficiency point is: 85
80
Q 3.2 m 3 min
75
H 56 m 70
Power (KW)
47% 65
60
PS 62.5 kW
55
50
45
40
35
1.2 1.5 1.8 2.1 2.4 2.7 3 3.3 3.6 3.9 4.2 4.5 4.8
Discharge (m3/min)
Example (4.2)
Test results on a single stage single suction centrifugal flow type pump operating at
375 rpm designed to deliver water are given in curve form as follows:
Q m 3 min 0 4 8 12 16 20 24 28 34
H m 12 11.3 10.6 9.9 9.1 8.2 7.2 5.9 4.9
% 0 23 45 62 75.5 84 88 85 81
(a) Plot these curves and draw the Power curve.
(b) Draw the performance curve for the pump when it rotates at 500 rpm.
Solution
g Q Hm
PS
183
Q1 Q2
3
Since D is constant
N 1 D1 N 2 D32
Q1 Q2
N1 N 2
Q2 N 2 500
Q1 N 1 375
Q2 1.333 Q1
H1 H 2
N 12 N 22
2 2
H 2 N 2 500
H 1 N1 375
H 2 1.7778 H 1
Q m 3 min 0 5.33 10.67 16 21.33 26.67 32 37.33 42.67
H m 21.33 20.09 18.84 17.6 16.18 14.58 12.8 10.49 8.71
% 0 25 45 62 75.5 84 88 85 81
PS kW 0 69.95 72.96 74.18 74.66 75.61 76.02 75.25 74.94
184
24
22
20
18
16
Head (m)
14
12 N=500 rpm
10
6 N=375 rpm
0
0 5 10 15 20 25 30 35 40 45
Discharge (m3/hr)
90
80
60
Efficiency (%)
50
40
30
20
10
0
0 5 10 15 20 25 30 35 40 45
Discharge (m3/hr)
80
N=500 rpm
70
60
50
Power (kW)
40
N=375 rpm
30
20
10
0
0 5 10 15 20 25 30 35 40 45
Discharge (m3/hr)
185
Example (4.3)
A pump whose performance is given by:
Q L s
0 150 300 450 600
H m m
15.5 15 14 12 9
is interposed in a pipe in which the loss in suction pipe 1 3 loss in delivery line when
the static lift was 6 m, the pump discharge was found to be 300 L s. Find the highest
possible position of pump above sump level, given that hv 0.3 m, hatm 10.3 m, cavitation
factor 0.5.
Solution
1
h fs h fd Hs 6 m Q 300 L s
3
hv 0.3 m hatm 10.3 m c 0.5
H m H s h fs 3h fs
H m H s 4h fs
14 6 4h fs
8 4h fs h fs 2 m
NPSH c H m 0.5 14 7 m
7 10.3 0.3 H ss 2
7 8 H ss H ss 1 m
186
Example (4.4)
A centrifugal pump is to be used to pump water from a low to high reservoir having a
water level difference of 32 m. The total length of the pipe is 1000 m, with a friction
factor of 0.2, and its diameter is 200 mm. Neglecting all loses except friction, determine
the rate of flow between the reservoir and the power required to drive the pump. The
characteristic curve of the pump is as follows.
Q L s 0 13 26 39 52 64
H m 68 63.5 55 42 26.5 8
% 0 49.5 61 63.5 53 10
Solution
The system characteristic curve is
H m H s H loss
V2 L
H 32 f
2g D
Q2 L
H 32 8 f
2 g D5
2
8 0.2 Q 1000
H m 32 2
9.81 1000 0.2 5
H m 32 0.0516 Q 2
187
110
100
System Curve
90
80
Head (m) 70
60 (22.5 L/s, 58 m)
50
40
Pump Curve
30
20
10
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Discharge (L/s)
70
60
(22.5 L/s, 58%)
50
Efficiency (%)
40
30
20
10
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Discharge (L/s)
188
Example (4.5)
40 L s of water flows from tank “A” to tank
H m 10 KQ 2
at Q 40 L s Hm 0 (there is no pump)
2 10
0 10 K 40 K
402
2
Q
H m 10 10
40
Obtain the system curve
Q L s 0 20 40 60 80 100
H m m -10 -7.5 0 12.5 30 52.5
Draw the pump curve and system curve to obtain operating point
189
55
50
45
40
35 P ump
Curve
30
Head (m)
25
(72 L/s, 22 m)
20
15
10
5 rve
Cu
0 tem
S ys
-5
-10
0 10 20 30 40 50 60 70 80 90 100
Discharge (L/s)
80
75
70 (72 L/s, 70%)
65
60
55
Efficiency (%)
50
45
40
35
30
25
20
15
10
5
0
0 10 20 30 40 50 60 70 80 90 100
Discharge (L/s)
Operating point for the pump Q 72 L s
H m 22 m
74 %
Q2 Q1
(a) % increase in discharge 100
Q1
72 40
% increase in discharge 100 80%
40
ρgQH
(b) PS
η
1000 9.81 22 0.072
PS 20977 W PS 21 kW
0.74
190
Example (4.6)
A pump takes a liquid from tank A to tank B; the level in tank B varies between 6 m and
12 m higher than in tank A. When the level in tank B is 6 m , the pump discharge is
50 L s. Calculate the discharge when the level in tank B is 12 m using the same system. If
(a) When the static head is 6 m the discharge is 50 L s and at this the head H m 10 m
H 1 H s1 K Q 2
2 4
10 6 K 50 K
502
2
Q
H1 6 4
50
Q L s 0 10 20 30 40 50 60
H m 6 6.16 6.64 7.44 8.56 10 11.76
191
20
18 12 m
d=
tic H ea
16 t S ta
Pump Curve ve a
Cur
tem
14 S ys
(28 L/s, 13.2m)
Head (m)
12
10
(50 L/s, 10m)
8
d= 6 m
6 at S ta tic H ea
ste m Curve
Sy
4
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Discharge (L/s)
H m 13.2 m
192
Example (4.7)
The performance of a centrifugal pump is given by:
Q L s 50 100 150 200 250 300
H m 21 20 19 17.5 15 12.5
When this pump is used with a long pipeline of 450 mm diameter it lifts a maximum
discharge of 150 L s with a static lift of 10 m. If it is required to lift 250 L s by the same
pump and using another pipeline of the same length as the first one and parallel to it.
Select the minimum size of the new line, if the available pipes are: 400,450, 500, 550
mm…etc.
Solution
H A 10 K A Q A2
2 9
19 10 K A 150 KA
1502
2
Q
H A 10 9 A (1)
150
193
H Hs K Q2
H 10 K Q 2
2 5
15 10 K 250 K
2502
2
Q
H 10 5
250
HA H
2 2
Q Q
10 9 A 10 5
150 250
2 2
Q Q
9 A 5
150 250
then,
Q A 0.447 Q 111.8 L s
QB Q Q A 138.2 L s
Q A2 L A QB2 LB
8f 8 f
2 g D A5 2 g DB5
Q A 0.786434 QB (1)
Q A QB 250 (2)
Then,
Q A 108.7 L s
QB 141.3 L s
195
Example (4.8)
A centrifugal pump transmits water against 15 m static lift. When the valve A is fully
closed the discharge was 300 L s and when the valve B is fully closed the discharge was
200 L s . Table gives the pump performance at 1000 rpm. .
written as:
H A H S K A Q A2
2 14.3
14.3 K A 200 KA
2002
2
Q
H A 15 14.3 A
200
The following table represents the above equation
QA 0 50 100 150 200 250
HA 15 15.9 18.575 23 29.3 37.34
196
(2) Branch 'B' (Valve 'A' closed)
When the valve A is closed the flow rate through the branch B is 300 L s and the head is
26.4 m (from pump characteristics). The characteristic equation of the branch b is written
as:
H B H S K B QB2
2 11 .4
11 .4 K B 300 KB
3002
2
Q
H A 15 11 .4 B
300
The following table represents the above equation
QB 0 50 100 150 200 250 300 350
HB 15 15.3 16.26 17.85 20 22.9 26.4 30.5
Since the two branches are connected in parallel, the head across branch A = the head
across branch B = the head for the overall system, then
H A H B H system
(i) HA HB
2 2
Q Q
15 14.3 A 15 11 .4 B
200 300
2 2
Q Q
14.3 A 11 .4 B
200 300
Qs Q A QB 0.595QB QB 1.595QB
197
(ii) H B H system
2
Q 2
15 11 .4 B 15 K sys Qsys
300
2
Q 2
11 .4 B K sys Qsys
300
2
Q
11 .4 B K s 1.595QB
2
K s 4.97 10 5
300
P um
p Cu
30 rve
25
(385,22.5)
Head (m)
20
s open
valve
15 for two
e
em Curv
Syst
10
0
0 50 100 150 200 250 300 350 400 450 500
Discharge (L/min)
198
90
(385, 83.5%)
80
70
Efficiency (%)
60
50
40
30
20
10
0
0 50 100 150 200 250 300 350 400 450 500
Discharge (L/min)
(b) The flow rate in each pipe branch when the two valves are opened
The discharges through the two branches are given as,
Qsys 385
QB 241.4 L s
1.595 1.595
Q A Qsys QB 385 241.4 143.6 L s
(c) The pump input power when the two valves are opened
.g.Q.H m 1000 9,81 385 10 3 22.5
PS 101771.4 W PS 101.8 kW
. 0.835
199
Example (4.9)
A centrifugal pump transmits water against 15 m static lift. When the two valves are
opened the system curve equation is given by H m 15 4.97 10 5 Q 2 . Table gives the
pump performance at 1000 rpm.
Q L s 50 100 150 200 250 300 350 400 450
H m 31.5 31 30 29.3 28 26.4 24 21.5 18
% 24 50 60 74 80.7 85 84.4 82.6 75.6
For the two valves are opened, determine:
(a) Determine the pump operating when the pump speed becomes 1200 rpm.
(b) What is the pump input power when the pump speed becomes 1200 rpm.
Solution
(1) The system curve when the two valves are opened
H m 15 4.97 10 5 Q 2 .
200
Q1 Q2
N1 N 2
Q2 N 2
Q1 N 1
Q2 1200
Q1 1000
Q2 1.2 Q1
H1 H 2
N 12 N 22
2
H2 N2
H 1 N 1
2
H 2 1200
H 1 1000
H 2 1.44 H 1
Then the following table gives the new pump characteristics (at 1200 rpm).
Q L s 0 60 120 180 240 300 360 420 480 540
H m 46.08 45.36 44.64 43.2 42.19 40.3 38 34.5 31 26
% 0 24 50 60 74 80.7 85 84.4 82.6 75.6
The new speed of the pump 1200 rpm characteristics can be plotted as shown in Fig.
From this Figure the intersection between the system and pump characteristics gives the
pump operating head and discharge.
201
50
P um
p Cu
rve a
t 1200
40 rpm
Head (m)
30 (512, 28)
20
C urve
S ystem
10
0
0 50 100 150 200 250 300 350 400 450 500 550
Discharge (L/min)
90
80
(512, 78%)
70
Efficiency (%)
60
50
40
30
20
10
0
0 50 100 150 200 250 300 350 400 450 500 550
Discharge (L/min)
202
4.7 Multi–Stage Pump
4.7.1 Pumps in Series
Should the head of a single pump not be sufficient for an application, pumps can
be combined in series to obtain an increase in head. The combined pumps need not be of
the same design. For two pumps in series:
(1) Q1 Q2 Q
(2) H m H m1 H m 2
(3) H s H s1 H s 2
Figures (4.20) show the combined H-Q characteristic for the cases of identical pumps
connected in series. It will be observed that the operating point changes in the case of
two pumps.
203
4.7.2 Pumps in Parallel
Should the flow rate of a single pump not be sufficient for an application, pumps
can be combined in parallel for an increase in flow rate. The combined pumps need not
be of the same design. For two pumps in parallel:
(1) Q Q1 Q2
(2) H m H m1 H m 2
(3) H s H s1 H s 2
(4) H losses H losses in branch (1) H losses in branch (2)
Figure (4.21) show the combined H-Q characteristic for the cases of identical pumps
connected in parallel. It will be observed that the operating point changes in both cases.
The combined characteristics of two different pumps connected in parallel and series are
drawn in Fig. (4.21).
204
Example (4.10)
A centrifugal pump has the following performance:
Q L s 0 100 200 300 400
H m 40 39 36 30 21
This pump gives 300 L s in a pipe line when the static head is 21 m. In order to increase
the discharge in this pipe line to be 400 L s . What is the minimum number of pump used
in series?
Solution
The system equation can be determined as
Hm Hs K Q2
When the discharge is 300 L s and static head is 21 m , the manometric head H m 30 m,
then
H m 21 K Q 2
2 9
30 21 K 300 K
300 2
2
Q
H m 21 9
300
205
Example (4.11)
A centrifugal pump has the following characteristic curve:
Q L s
0 10 20 30 40
H m 20 19 17.5 15 10
% 0 25 75 78 70
(a) If one pump gives 40 L s in a pipe line where the static head is 5 m. Calculate the
discharge and shaft power when two pumps are used in parallel.
(b) If one pump gives 10 L s in another pipe line where the static head is 15 m. Calculate
the discharge and shaft power when two pumps used in series.
Solution
The system equation can be determined as
H H s K Q2
(a) When the discharge is 40 L s and static head is 5 m, the head H m 10 m, then
H 5 K Q2
2 5
10 5 K 40 K
402
2
Q
H 5 5
40
The system table can be determined as
Q L s 0 10 20 30 40 50 60
H m 5 5.3125 6.25 7.8125 10 12.8125 16.25
The two pump in parallel this mean
H1 H 2 H
Q Q1 Q2 2 Q pump
206
20
Sin Two
Pum
gle p in
18 P P ara
um llel
p
16
(58L/s, 15.4m)
14
Head (m)
12
10
6
urve
em C
4 S yst
0
0 10 20 30 40 50 60 70 80
Discharge (L/s)
Then Qtwo pumps 58 L s , H two pumps 15.4 m
58
Qone pump 29 L s
2
H one pump H two pumps 15.4 m
90
80 (29L/s, 77%)
70
Efficiency (%)
60
50
40
30
20
10
0
0 5 10 15 20 25 30 35 40
Discharge (L/s)
207
g Q pump H pump
PS 2
1000 9.81 0.029 15.4
PS 2 11380 W PS 11 .38 kW
0.77
(b) When the discharge is 10 L s and static head is 15 m , the head H 19 m , then
H 15 K Q 2
2 4
19 15 K 10 K
102
2
Q
H 15 4
10
Then the system table can be determined as
0 Q L s 10 20 30 40
15 H m 19 31 51 79
The two pump in series this mean
Q Q1 Q2
H H 1 H 2 2 H pump
55
50 System Curve
45
Two Pump in
40 Serie s
35 (22L/s, 34m)
Head (m)
30
25
20
(10L/s, 19m)
15
S ing
le P u
10 mp
0
0 5 10 15 20 25 30 35 40
Discharge (L/s)
208
Then Qtwo pumps 22 L s , H two pumps 34 m
Qone pump Qtwo pumps 22 L s
H two pumps 34
H one pump 17 m
2 2
90
80 (22L/s, 75%)
70
Efficiency (%)
60
50
40
30
20
10
0
0 5 10 15 20 25 30 35 40
Discharge (L/s)
g Q pump H pump
PS 2
1000 9.81 0.022 34
PS 2 9783.8 W PS 9.78 kW
0.75
209
Example (4.12)
A single centrifugal flow water pump has the following characteristics:
Q L s 0.0 136 233 311 388 466 608
H m 12.6 9.45 9.29 9.07 7.61 5.45 0
A pumping system in which the resistance to flow is purely resistive with no static lift
exhibits the same volume flow rate when two of the pumps are connected in parallel as
when they are connected in series. What would be the flow rate and head that a single
pump would deliver connected to the same system.
Solution
No static lift, so Hs 0
Q 2Q pump
Q Q pump
Draw the two cases on the same graph and obtain the intersection point
210
26
24
Tw
22 o
Pu
20 m
ps
in
18 S
er
ie
Head (m) 16 s
14
)
12 .3 m
,9
0 L/s
10 (4 9
Tw
oP
8 um
ps
in
6 P ara
lle
4 l
2
0
0 200 400 600 800 1000 1200
Discharge (L/s)
H m 0 KQ 2
H m KQ 2
at Q 490 L s H 9 .3 m
9.3
9.3 K 490
2
K
4902
2
Q
H m 9.3
490
The system curve can be obtained
Q L s 0.0 136 233 311 388 466 608
H m 0 0.716 2.103 3.746 5.831 8.411 14.318
211
15
14
13
e
rv
Cu
12
m
ste
11 S ingle
Sy
P ump
10 Curve
Head (m)
9
8
7 (420L/s, 6.8m)
6
5
4
3
2
1
0
0 100 200 300 400 500 600
Discharge (L/s)
H m 6.8 m
212
4.8 Pump Flow Rate Control
The working principle of the centrifugal pump is based upon energy transfer by
flow diversion as well as an additional centrifugal force effect in radial impellers. In
contrast to positive- displacement pumps the maximum pump pressure is limited by the
operating principle.
Special devices to protect against overpressure are seldom necessary. Based upon
the assumption that the drive speed is constant, different flow rates can simply be
achieved by means of a throttling valve.
4.8.1 Flow Rate adjustment by Throttling
The purpose of increasing the system resistance – the fitting of a restriction
(throttling) – is to make the resulting system characteristic curve steeper. At a constant
pump speed the operating point on the pump characteristic curve is moved to a lower
flow rate. The pump thus generates a higher pressure (head) than is necessary for the
system. The excess head thus created is broken down in the restricting fitting to create a
pressure drop.
213
Fig. (4.23): Pump and power characteristic curves
Advantages Disadvantages
1. Lower control cost 1. Pump pressure too high, particularly
where the pump characteristic curve is
steep
2. Advantageous at mainly full load 2. Poor pump efficiency in part load
operation operation
3. Suitable for applications with short 3. Low power saving in part load operation
operating periods
4. Well suited for flat pump characteristic 4. Unfavorable control behavior when the
curves excess head is high
5. Throttle valve is necessary
6. Mechanical load on the throttle valve
7. Danger of flow noise at high levels of
throttling
214
4.8.2 Flow Rate Adjustment Using a Bypass
The bypass line is arranged in parallel to the pump. The pump flow is thus divided
into the useful flow, which flows into the system, and the bypass flow, which is directly
or indirectly returned to the inlet pressure side of the pump. Changing the bypass flow
rate or the bypass line characteristic curve by means of a control valve thus allows the
useful flow to be varied.
The pump itself runs at almost the same operating point, i.e. at the system’s
design point, in full load operation.
215
Fig. (4.25) Pump and power characteristic curves
Advantages Disadvantages
1. No increase in head even in part load 1. Increased construction costs (bypass
operation circuit)
2. In contrast to throttling the pump 2. No reduction of the power consumption
pressure remains constant when the in part load operation
flow is adjusted
3. Suitable in situations where low head is 3. In part load operation there is still excess
combined with high flow rates head
4. Well suited if full load operation 4. This method of flow rate adjustment is
prevails uneconomical in terms of energy used
216
4.8.3 Flow Rate Adjustment by Speed Adjustment
Unlike the procedures for flow rate adjustment mentioned in the preceding
sections, continuous speed adjustment permits a continuous modification of the pump
output to the system requirements by changing the pump characteristic curve. If the flow
rate increases linearly, the system resistance (piping characteristic curve) increases
quadratically. The centrifugal pump behaves in a similar manner. In the event of linearly
increasing flow rate and linearly increasing speed the resulting head also increases
quadratically. As a result of these relationships even relatively small speed changes
cover a wide working range. According to the similarity law the following relationships
apply to centrifugal pumps:
N
Discharge Flow Rate: Q2 Q1 2
N1
2
N
Discharge Head: H 2 H 1 2
N1
3
N
Power Input: P2 P1 2
N1
217
Fig. (4.26) Pump and power characteristic curves
Fig. (4.27): Operation of a variable speed pump at different system characteristic curves
218
Advantages Disadvantages
1. Avoidance of excess pressure 1. Higher control costs
2. Soft starting of the pumps via the frequency inverter
3. Protection (wear reduction) of mechanical components
4. Reduction of hydraulic feedback effects
5. Power saving
6. Low grid load due to reduced starting currents
7. Reduction of life cycle costs
219
Example (4.13)
Four Pumps are connected in parallel to pump water at a rate of 552 L/s against a static
head of 26 m. Each pump is running at 1450 rpm and its characteristics is as follows,
Q L s 0 48 92 138 184 230
H m 68 63.5 55 42 26.5 8
% 0 39.5 61 63.5 53 10
220
ρgQH
PS
η
H m H mp
H m 26 K Q 2
At Q 552 L s H m 42 m
2 16
42 26 K 552 K
5522
2
Q
H m 26 16
552
Q L s 0 192 368 552 736 920
H m m 26 27.936 33.11 42 54.44 70.44
221
80
75
70 P um
p Cu
65 rve e
rv
60 Cu
em
55 yst
S
50
Head (m) (496.8, 47)
45
Valve Operating point
40 (552,42)
(496.8, 38.96)
35
30
25
20
15
10
5
0
0 100 200 300 400 500 600 700 800 900
Discharge (L/s)
70
65
60
55
50
Efficiency (%)
45
40
35
30
25
20
15
10
5
0
0 100 200 300 400 500 600 700 800 900
Discharge (L/s)
Qnew Q 0.1Q
222
(a) Using Control Valve
gQH pump H system
Power lost
223
Example (4.14)
The performance curve of a centrifugal pump at speed of 875 rpm is:
Q L s 70 140 210 280 350 420
H m 18 18 17 16 13 9
% 38 62.5 76 83 80 70
When the pump interposed in a piping system of static head 10 m it gives maximum
discharge is 280 L s when rotating at 875 rpm. Calculate the input power, pump speed,
shaft power lost in a valve when the discharge is reduced to 140 L s . by using
(a) Throttle valve
(b) Variable Speed motor
Solution
The system equation can be determined as
H H s K Q2
When the static head is 10 m the discharge is 280 Lit/s and at this the head H=16 m,
then
H 10 K Q 2
2 6
16 10 K 280 K
2802
2
Q
H 10 6
280
The system table can be determined as
Q L s 70 140 210 280 350 420
H m 10.375 11.5 13.375 16 19.375 23.5
224
25
System Curve
20
(140,18)
15
Head (m)
Valve (280,16)
(140,11.5)
10 Pump Curve at 875 rpm
0
70 140 210 280 350 420
Discharge (Lit/s)
ρ g Q H 1000*9.8*140*10 3*18
(i) PS 39513.6 W PS 39.5 kW
η 0.625
To achieve this we must obtain the similarity point on the similarity line, where
Hm N 2 and QN then
Hm Q2
Hm K Q2
at H m 11 .5 m, Q 140 L s
Hm K Q2
2 11 .5
11 .5 K 140 K
140 2
2
Q
H m 11 .5
140
225
The curve of the symmetry line can be obtained as:
Q L s 0 70 140 210 280
H m 0 2.875 11.5 25.875 46
26
24
22 System Curve
20
(170,17.6)
18 Symmilarity Point
16
Head (m)
(280,16)
14
12
(140,11.5)
10 Single Pump
8
6
4
2
0
70 140 210 280 350 420
Discharge (Lit/s)
N1 875 rpm N2 ?
H 1 17.6 m H 2 11.5 m
H N2
2
H 1 N1
H 2 N 2
2
17.6 875
N 2 707.3 rpm
11.5 N 2
Then Q 140 L s
H m 11 .5 m
N 2 707.3 rpm
70 %
226
Example (4.15)
Four Pumps are connected in parallel to pump water at a rate of 552 L s against a static
head of 26 m. Each pump is running at 1450 rpm and its characteristics is as follows,
Q L s 0 48 92 138 184 230
H m 68 63.5 55 42 26.5 8
% 0 39.5 61 63.5 53 10
H m H mp
227
Q L s 0 192 368 552 736 920
H m m 68 63.5 55 42 26.5 8
(2) System curve
Hm H s K Q2
H m 26 K Q 2
At Q 552 L s H m 42 m
2 16
42 26 K 552 K
5522
2
Q
H m 26 16
552
Q L s 0 192 368 552 736 920
H m m 26 27.936 33.11 42 54.44 70.44
Drawing the pumps and system curves
(3) Obtain Symmetry line
This motor is used to increase the pump speed
N 1 1450 rpm N2 ?
To achieve this we must obtain the similarity point on the symmetry line, where
H N2 and QN then
H Q2
H K line Q 2
2 51.73
51.73 K line 700 K line
7002
2
Q
H 51.73
700
The curve of the symmetry line can be obtained as:
228
Q L s 0 70 140 210 280
H m m 0 2.875 11.5 25.875 46
80
75
70
P um
ps C
65 urve
at N=1
60 45 0
rpm
55
50 (2)
Head (m)
45
40
Symmetry point
(1)
35 rve
e m Cu
30 S yst
25
20
15 ine
tryL
10 e
mm
Sy
5
0
0 100 200 300 400 500 600 700 800 900
Discharge (L/s)
Point (1) Q1 600 L s , H 1 38 m , N1 1450 rpm
H N2
H 1 38 m N1 1450 rpm
H 2 51.73 m N2 ?
H2 N2
H 1 N1
51.73 N
2 N 2 1692 rpm
38 1450
229
Problems
4.1 The following data represent the performance of 20 cm diameter centrifugal pump
running at 2900 rpm.
Q m3 h 100 150 206 280 380 440 500 540
H m 49 48 46.5 43 36 29.5 22 16
% 40 50 60 65 65 60 50 40
(a) Plot the pump performance curve H Q, Q, P Q,
(b) Calculate the flow, head, and power of this pump at its design point.
4.2 A centrifugal pump is used to deliver water from a water main at point A to the
atmosphere at a height of 23 m above pump level. The suction pipe is horizontal and
has length of 5 m and diameter 5 cm, the delivery pipe has 3 bends k 0.8 and is of
length 45 m and diameter 5 cm. If the water is collected in a tank of dimensions
3 m 2 m 2 m, find the minimum time to fill the tank given that the water main
pressure at point A is 2 bar, coefficient of friction of both pipes f 0.12, and the
performance of the pump is given by:
Q L s 3 0 6 9 12
H m 22
22.5 20 16 10
% 40 0 70 85 65
4.3 A centrifugal pump of 0.7 m impeller diameter is running at 750 rpm has the
following performance:
Q m 3 min 0.0 7 14 21 28 35 42 49 56
H m 40 40.6 40.4 39.3 38 33.6 25.6 14.5 0
% 0.0 41 60 74 83 83 74 51 0
(a) If the pump is initially used to transfer water from one reservoir to another at the
same level, determine the pump operating point if the head lost to frictional and other
resistances is 35 m at 25 m 3 min .
(b) The pump is then used to transfer water between two reservoirs having difference in
level of 15 m through a pipe of 0.45 m diameter. If the pipeline is 93 m long with a
friction factor of 0.016 and pipe entry and exit loss coefficients of 0.5 and 1.0
respectively, find volume flow rate and power absorbed.
(c) If the pump is now changed to one of 0.51 m diameter and the motor is changed to
running at 975 rpm, what is the new volume flow rate and power absorbed?
230
4.4 The characteristic curve of a pump at 1450 rpm rotor speed is H 40 40000 Q 2 . Find
the equation of the characteristic curve for this pump when the rotational speed
become 2900 rpm . H 2900 160 40000Q 2
4.5 The performance curve of a pump at 1450 rpm is given by H 100 30000 Q 2 and the
efficiency is given by: 78000 Q 2 4500 Q . Find the head and flow rate of the best-
efficiency point. Find the performance curve at 1740 rpm .
Q 0.02885 m 3
s , H 75 m, max 64.9%, H 1740 144 3000Q 2
4.6 Consider the pump performance specifications are given below as a curve fitting:
H 32.3 165 Q 4820 Q 2
Where: Q in m 3 s and H in m
If the pump is used to pumping water to a static head of 10 m through a cast iron pipe
with diameter 10 cm of length 50 m with friction coefficient of 0.1 .
(a) Determine the system head curve for the pipe system. H 10 41355.6 Q 2
4.7 The pump performance specifications are given below as a curve fitting:
H 0.5582 Q 2 3.8441 Q 28.011
NPSHr 0.3 Q 2 1
231
The pump to be used in the system has the following pump performance curve.
H 1500 Q 2 28 Q 63
56 Q 2 12 Q 0.21
Where: Q in m 3 s , H in m
(a) Determine the operating point for the system.
(b) Is the given pump efficient for this application? Explain your answer.
(c) Do you anticipate that cavitation in the pump will be an issue? Explain your answer.
4.9 Consider the pipe system shown in the figure below. The fluid to be pumped is water
with a kinematic viscosity of 106 m 2 s , and a vapor pressure of 2.3 kPa.
All pipes are comprised of 0.2 m inner diameter commercial steel pipe. The pump used in
this system has the performance data are given below.
H 32.5 Q 2 1.23 Q 27.8
3.74 Q 2 3.6 Q
Where: Q in m 3 s , H in m
(a) Determine the operating volumetric flow rate of the system.
(b) Is the given pump a good choice for this system? Explain your answer.
(c) Determine the NPSHa to the pump for the flow rate determined in part (a).
232
(d) Give one specific modification to the pipe system that could be employed to decrease
the likelihood that cavitation will occur in the pump.
4.10 The performance curves of a centrifugal pump are:
Q L s 50 100 150 200 250 300
H m 21 20 19 17.5 15 12.5
% 38 67.5 70 83 80 70
When this pump is used with a long pipeline 50 cm diameter, it gave a discharge as
150 L s with static lift 10 m. If another pipeline 40 cm has the same length as the first
one is used in parallel with the first line, calculate the discharge and power absorbed
assume the friction coefficient f 0.12.
4.11 A centrifugal pump of 0.5 m impeller diameter has the following performance:
Q L s 0.0 100 150 200 250 300
H m 40 37.5 32 27.5 20 12
% 0.0 73 82 81 71 48
When this pump is used in a system of a static lift of 10 m, it lifts a discharge of
220 L s . If another pump having 0.56 m impeller diameter running at the same speed
and geometrically similar to the first pump and used in series with it. Estimate the
operating discharge and power consumption for each pump.
4.12 Two parallel centrifugal pumps are used to discharge 840 lit/s into a pipeline
against static lift of 20.5 m. The following table gives the characteristics of each pump.
Q L s 0 110 200 260 320 420 470
H m 36 33.5 31 29.5 28 24 21.5
% 0 45 70 80 85 85 80
(a) Draw single pump characteristics H Q and Q
(b) Draw H Q curve for the two pumps and the system.
(c) Find the power required for driving each pump.
4.13 Two centrifugal pumps have the head–discharge characteristic as follows:
Q L s
0.0 4 8 12 16 20 24
Pump (I) H m
50 51.8 50.8 48 47.5 32.5 18.3
Pump (II) H m
46.5 45.9 44.2 40.3 40.3 26 17
Both pumps are installed together and are required to pump water through a pipe
15 cm diameter having f 0.08. Calculate the heads under which pumps are working
233
(a) The pumps are connected in series, static lift is 65 m and suction and delivery pipes
are 800 m long.
(b) The pumps are connected in parallel, static lift is 15 m and suction and delivery pipes
are 360 m long.
4.14 A centrifugal pump has the performance curve H m pump 70 45000 Q 2 is installed
(1) How much water is delivered by the pump through the pipe system?
(2) The flow rate must be reduced to 0.015 m 3 s . This can be done either by throttling
control or by using a by-pass control. Draw the pump-pipe-valve arrangements
for both cases?
(3) How large is the hydraulic loss in the valves in the first and in the second case?
The power consumption of the pump is Ppump 9.4 6240 Q 50000 Q 2 .
The head in m , the volume flow rate in m 3 s and the power in kW .
4.15 A centrifugal pump running at 1000 rpm gave the following relation between head
and discharge:
Discharge m 3 min 0 4.5 9.0 13.5 18.0 22.5
Head m 22.5 22.2 21.6 19.5 14.1 0
The pump is connected to a 300 mm suction and delivery pipe the total length of which is
69 m and the discharge to atmosphere is 15 m above sump level. The entrance loss is
234
(b) Calculate the flow coefficient, head coefficient and power coefficient of this pump at
its design point.
(c) Plot the pump performance curve H Q, Q, P Q, when impeller running at
1300 rpm.
(d) Determine the speed at which the pump should run to deliver 100 L s against a head
of 56 m.
235