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Process Chart

1. A process chart graphically represents the sequence of steps in a process from raw materials to finished product. It allows examination of the process to identify improvement opportunities. 2. Method study symbols are used to represent different activities in a process, including operations, inspections, transport between operations, delays, and storage. 3. Flow process charts provide greater detail than outline process charts by including information like time required, quantity, and distance moved for each operation, inspection, delay, and storage in the process.

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Srinivas Kronos
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591 views21 pages

Process Chart

1. A process chart graphically represents the sequence of steps in a process from raw materials to finished product. It allows examination of the process to identify improvement opportunities. 2. Method study symbols are used to represent different activities in a process, including operations, inspections, transport between operations, delays, and storage. 3. Flow process charts provide greater detail than outline process charts by including information like time required, quantity, and distance moved for each operation, inspection, delay, and storage in the process.

Uploaded by

Srinivas Kronos
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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PR 312 PRODUCTION

DRAWING AND COST


ESTIMATION

Process Sheet/Chart
WHAT IS A PROCESS
CHART ?
Graphical representation of the
sequence of steps or tasks (workflow)
constituting a process, from raw materials
through to the finished product.
It serves as a tool for examining the
process in detail to identify areas of
possible improvements.
Method study symbols
S.No Symbol Activity Description

Steps in a process of
1. Operation modifying a material, part
or product

For quality (test) or quantity


2. Inspection (count); doesn't change
shape or move product

Movement of workers,
material or equipment from
3. Transport one operation to another;
not if movement is part of
an operation

Work waiting between


4. Delay operations

Controlled, authorization
5. Storage needed to put/retrieve part
into storage
CHARTS AND DIAGRAMS
USED IN METHOD
STUDY
Following chart are used in method study :-
(1) OPC - Outline process chart
(2) FPC - Flow process chart
Man type
Material type
Equipment type
(3) Two handed process chart
(4) Multiple activity chart like man and
machine chart
(5) SIMO chart
Outline process chart
Operations Process Chart Name of the firm

Name & description of assembly Sketch

Charted by: Date: Existing: Improved:


Outline process chart
Operations Process Chart Name of the firm

Name & description of assembly Sketch


Bolt and Washer Assembly

Charted by: Date: Existing: Improved:


Manivannan. R 30.01.2017
FLOW PROCESS
CHART
FLOW PROCESS CHART

When the overall idea of the process


has been established it is possible to
go into greater details.
Flow process chart can be defined as
a graphical presentation of all
operations, inspections, delays and
storages occurring during a process
or procedure which includes
information considered necessary for
analysis like time required, quantity
and distance moved etc.
TYPES OF FLOW PROCESS
CHART

Man type - It records what


the worker does.

Material type - It records what


happens to the material.

Equipment type - It records how the


equipment is used.
Flow process chart
Man type
Flow process chart
Man type
Flow process chart
Material type
Two handed process chart
The following diagram are also used in
method study.

(1) Flow diagram


(2) String diagram
(3) Cycle graph
(4) Cronocycle diagram
(5) Travel diagram
EXAMPLES
OF
FLOW PROCESS
CHART
Information shown in a flow
process chart :-

(1) Type of the flow process chart.


(2) Information of the person producing
the part
(3) Information , place ,time & name of
operator for whom the product or
process is prepared.
(4) Different stages and their involved
in the process.
(5) Transport activity , its various stages
and distance travelled in it
(6) Different stages of delay ,storage
and inspection
(7) Summary information of activities
THANK YOU

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