MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles Includes updates from MARCH until JUNE '08
New information: Hilux and Hiace running change MAINTENANCE OPERATIONS I: Inspect and correct or replace as necessary. new information corrections Hilux 2KD-FTV (2.5 D4D)
75 45 82.5 49.5 90 54 I
6/24/2008
DIESEL ENGINE
SERVICE INTERVALS: Odometer reading or months, whichever comes first 1,000 km
R: Replace or change or lubricate.
C: Clean
ODOMETER READING
1 1 7.5 4.5 15 9 22.5 13.5 30 18 I 37.5 22.5 45 27 52.5 31.5 60 36 I 67.5 40.5
Hilux 2KD-FTV (2.5 D4D) KUN15,25 03/07 05/07 06/07 08/08
1KD-FTV (3.0 D4D) KUN26 06/07 08/08
Months
( ): for reference
KDN1## 01/08
MAINTENANCE ITEMS
Timing Belt Timing pulley*5 Timing belt cover*5 Valve Clearance
1,000 miles *5
Replace every 150,000 km (90,000 miles) I C *I : Sensory Inspection *I : Sensory Inspection I Inspect at 90.000 km (54.000 miles); after, inspect every 30.000 km (18.000 miles) Inspect at 105.000 km (63.000 miles); after, inspect every 15.000 km (9.000 miles) Normal Severe OMMS Normal Severe OMMS R R R R R R R R R R R R I LLC (green/pink) *3 S-LLC (pink) *4 I I I I I R R R R R R R R R R R R I R I I I R I I Normal I I I I I I I I I I R R I I I I I I I I R R R R R R R R I C *I I I C
(Every 48 months) (Every 48 months) Initial 72 months; then, every 12 months Initial 72 months; then, every 12 months
Drive belt
V-ribbed belt V-ribbed belt
Engine oil
(API: CF-4)*1
R Every 12 months R Every 6 months R Every 12 months R Every 6 months I I I I Every 12 months Every 24 months Every 72 months Every 48 months Every 48 months I: Every 12 months Every 48 months I: Every 6 months Every 48 months R: R: Every 24 months
Relace when the reminder light comes on or after max. 30.000km/24 months
Engine oil filter
Relace when the reminder light comes on or after max. 30.000km/24 months R Initial: 36 months
Cooling and heater system *2 Engine coolant
First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)
Exhaust pipes and mountings Fuel filter Diesel smoke
Air cleaner filter Dusty road
Air flow meter (for EURO IV vehicles)*5 S Every 48 months Fuel tank cap, fuel lines, connections I I I Every 24 months *1: You may also use API CF, CE or CD. NMSC's choi NMSC's choi NMSC's choice *2: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary *3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months. *4: Only use "Toyota Super Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant with long life hybrid organic acid technology (= combination of low phosphates and organic acids) *5: For vehicles often operated in extremely dusty conditions, such as mining. Inspect for cracks on the timing belt and abnormal wear on the timing pulley. Remove dust and sand from the timing belt cover.
MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles Includes updates from MARCH until JUNE '08
New information: Hilux and Hiace running change Correction: "Propeller shaft bolts" retroactively added on Hilux 2WD MAINTENANCE OPERATIONS I: Inspect and correct or replace as necessary T: Tighten to specified torque. new information Hilux 2WD KDN145, 150 corrections Hilux 4WD KDN165, 170 Hilux 2WD KUN15 Hilux 4WD KUN25 R: Replace or change or lubricate. ODOMETER READING L: Lubricate
CHASSIS AND BODY 1/2
SERVICE INTERVALS: Odometer reading or months, whichever comes first
Months
1,000 km 1 1 7.5 15 22.5 30 37.5 45 52.5 60 67.5 4.5 9 13.5 18 22.5 27 31.5 36 40.5 75 45 83 90 50 54 I I I I I I R I I I I L L R L L T T T T I I T T I I Every 24 months Every 24 months Every 12 months Every 12 months Every 6 months Every 24 months Every 24 months Every 24 months Every 24 months Every 24 months Every 12 months Every 24 months Every 12 months Every 24 months Every 24 months Every 24 months Every 12 months Every 24 months Every 12 months Every 24 months Every 12 months Every 24 months Every 12 months Every 24 months Every 12 months Every 24 months Every 12 months Every 48 months Every 48 months Every 48 months Every 48 months Every 36 months Every 48 months I: Every 36 months R: Every 72 months I: Every 36 months R: Every 72 months I: Every 18 months R: Every 36 months
KUN25,2 6 06/07 08/08 11
MAINTENANCE ITEMS
Clutch pedal Brake pedal and parking brake Brake linings and drums (Include brake linings of parking brake)
1,000 miles
01/08
03/07
01/08
03/07
05/07 11
06/07 11
08/08 11
05/07 11
No maintenance I I I I I I I I I I I I I I I I I I I I I I R R I I Inspect every 195, 000 km (117, 000 miles) I I I I I I I I L L L L L L R R L L L L L L L L L L L L T T T T T T T T T T T T T T T T T T I I I I I I T T T T T T I I I I I I I R I R I I I I I R I R I
Normal Severe Normal Brake pads and discs Severe Clutch fluid SAE J1703 or FMVSS No. 116 DOT3 Brake fluid SAE J1703 or FMVSS No. 116 DOT3 Brake pipes and hoses Vacuum pump for brake booster (Diesel engine only) Power steering fluid A/T fluid DEXRON II or III Normal Steering wheel, linkage and steering gear box Severe Steering knuckle, drag link, kingpin, center arm and Normal steering linkage grease Severe Front suspension arm bushing grease (screw type) Propeller shaft grease NLGI No.2 Normal Severe Normal Severe Normal Severe Normal Severe Normal Severe Normal Severe Normal Severe Normal Severe Normal Normal Severe Automatic transmission fluid Other than T-IV (ATF Normal D-II or DEXRON-III (II) Severe Transfer oil
Gear oil API: GL-4 or GL-5
I I I
I L
1 1 1 1 1 1 1 1 1 1
L L T T T I T I
Propeller shaft bolts
Drive shaft boots Drive shaft bolts Suspension ball joints and dust covers
Gear oil API: GL-4 or GL-5
Manual transmission oil
I R I R R R
A/T fluid WS
Normal Severe
I Every 48 months R Every 48 months
1: Lubricate within 24 hours after submergin1: Lubricate within 24 hours after submerging 11: Includes necessary replacement of the blades 1: Lubricate within 24 hours after submerging 11: Includes necessary replacement of the blades 11: Includes necessary replacement of the blades 1: Lubricate within 24 hours after submerging 11: Includes necessary replacement of the blades 1: Lubricate within 24 hours after submerging
MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles Includes updates from MARCH until JUNE '08
New information: Hilux and Hiace running change; Particle filter maintenance added MAINTENANCE OPERATIONS I: Inspect and correct or replace as necessary. T: Tighten to specified torque. new information corrections Hilux 2WD Hilux 4WD Hilux 2WD Hilux 4WD
6/24/2008
CHASSIS AND BODY 2/2
SERVICE INTERVALS: Odometer reading or months, whichever comes first
1,000 km 1,000 miles Front differential oil - separated from transmission Gear oil API: GL-5 Rear differential oil Gear oil API: GL-5 Wheel bearing grease (Tapered roller type wheel bearing only) and ball joint grease Normal Severe Normal Severe Front and rear suspension Bolts and nuts on chassis and body Tires and inflation pressure Particle filter Heater filter*1 Corrosion Inspection *1: customers have to inspect by themselves (not a dealer operation) High efficiency type Normal Dusty road Normal Severe Severe only 1 1 7.5 4.5
R: Replace or change or lubricate. ODOMETER READING
15 9
22.5 30 37.5 45 52.5 13.5 18 22.5 27 31.5 R R R R R R
60 36 R R
67.5 75 82.5 90 40.5 45 49.5 54 R R R R R R I T I R I I I T I R
Months
KDN145, 150 01/08 03/07
KDN165, 170 01/08 03/07
KUN15 05/07 06/07 08/08
KUN25 05/07
MAINTENANCE ITEMS
R R R I I T I R R I I
Every 48 months Every 48 months Every 24 months Every 12 months Every 24 months Every 24 months Every 12 months Every 12 months Every 12 months --
KUN25,2 6 06/07 08/08
R I T I R I
R I I T I R R I I
R I T I R I
R Every 12 months
2 2
2 2
R -I Every 12 months I Every 24 months
2: include thrust bush grease of drive shaft
