Rexroth MTC 200

Innovative CNC system solution

for economical machining
Turning, milling and drilling with system

Rexroth MTC 200

Open architecture, scalable performance
Classical control and drive technology for mechanical and plant
engineering is in a phase of radical change. Stimulated by the victorious advance of PC technology,
manufacturers and users are
demanding PC-based solutions
with increasing insistency.
Make this development work for
you, too.
The MTC 200 from Rexroth provides you with a service-proven
system solution that has a verifiable, positive effect on product
quality and productivity.

The system MTC 200 combines

the total functionality of a CNC
and PLC control, including the
complete drive technology.
In this combination you receive an
optimized scalable system solution,
whether you want to control a
compact stand-alone machine or a
complex production system.
With MTC 200 performance, you
improve productivity with clearly
shorter cycle times and reduce
fault recovery and downtime by
using very powerful ProVi contact
level diagnostics.
The MTC 200 was specifically
designed for applications such as:
Transfer machines and
specialized machines
Inter-linked production
machines and cell systems
Machining centers
Lathes and turning centers
Drilling systems
Integrated automation
equipment

The future-oriented concept with

open control architecture offers
you all the advantages of PC
technology. However, the MTC 200
was specifically designed for reliable
operation of todays advanced production machines.
International standards for CNC
and PLC communication are used:

Ethernet
SERCOS interface
INTERBUS
PROFIBUS
AS-Interface
DeviceNet

Software and hardware components

come from a unique modular system
of successful CNC and PLC families,
which also includes high-dynamic
and intelligent drives. The MTC 200
process-optimized system solution
from Rexroth smoothes your way
into production with a future.

Combine cutting technologies

Multi-functional from A to Z
Z1

Lathe centers with synchronized

main spindles for on-the-fly parts
transport and with turrets for
powered tools are easy to control
with the MTC 200.

X1

Z2

X2
C1
S1/
C2
S2/

Z3

Using MTC 200 it's an easy matter

to control machines for multiprocess machining. Together, CNC
and PLC enable the plant to be
controlled in full.

Z2

Z1

MTC 200 controls up to 7 independent CNC channels (stations)

and all PLC mechanisms while
exchanging ProVi diagnostics and
operating data.
Up to 32 digital intelligent drives
(closing the control loops) connected with the SERCOS interface can
be operated in 7 CNC channels.
Up to 9 motion axes (linear, rotary) and three main spindles can be
operated simultaneously per process. In this way, machining operations involving spindles and slide
groups can be coordinated with
automation and measuring equipment. Each process can perform
milling and drilling, turning,
grinding and automation functions.

MTC 200 performs linear, circular, helix

interpolation, polar coordinate transformation, main spindle synchronization,
following axis and gantry axis modes.

Y2

The integrated PLC system with multitasking capability and detailed ProVi
diagnostics provides advanced data
transfer mechanisms between peripheral
units and the machine's operating
terminals.

Y2

Z2

Z1

Y1

High-precision master-slave axis

synchronization adds precision to
advanced machine designs. Gantry
and following axis combinations are
easily activated through the PLC.

For even greater flexibility in machining

operations, each individual axis can be
used in up to 7 different channels. The
axes are passed from one channel to
another using the Free Axis (FAX) and
Get Axis (GAX) commands.

Improve the process

Intelligent axes control
CNC controlled axes

Using the standard SERCOS interface, MTC 200 provides high-speed

control of torque/force, velocity
and position across electrical and
hydraulic motion. Electrical and
hydraulic servo axes can perform
true precision CNC interpolation.

Key components include:

Main spindle electric vector/
sensor-less vector/VFD
Main spindle/C-axis
electric servo/vector drive
Combined spindle/turret
electric servo/vector drive
Linear servo axis
electric and hydraulic drive
Rotary servo axis
electric and hydraulic drive
High-speed main spindle drives
with frequency converters

PLC controlled axes

Single, non-interpolating digital

intelligent axes can be operated
from the PLC offering maximum
automation flexibility. Axes can be
switched between position, velocity
or torque/force mode.
Uniform PLC function blocks
reduce integration and training
time.
Electric and hydraulic drives can
be connected using the standard
fieldbus interfaces:
INTERBUS
PROFIBUS
DeviceNet
AS-Interface
Discrete I/O

Fieldbus (command, actual...)

MTC 200
more devices

SERCOS (command, actual...)

more
devices

Electric Drive

Electric-hydraulic
drive
Interpolation

Electric VFD drive

Electric Drive

Electric-hydraulic
drive
No Interpolation

The integration of CNC and PLC axes from different drive technologies opens up entirely new possibilities for process
optimization.

Save time and money

Complex machining with single clamping
C-axis functionality improves
machine efficiency by performing
complex turning, milling and
drilling operations without the
need to re-clamp the workpiece.
These functions are further
enhanced by the ability to use
multi-axis and multi-technology
functions simultaneously in more
than one CNC process. The X, Z
and spindle axis can be used on
lathes. On milling machines, the
spindle, or rotary table, becomes
an interpolating C-axis.

Take control of your tooling

Flexible tool management
Built-in tool management can be
adapted to any machine with just a
few parameter definitions and PLC
program interlocks.
Easy-to-use and configure tool
screens provide tool geometry, life,
status and user information.
Several predefined tool overview
screens provide fast analysis and
overview across all tools.
Tool data is contained in a database system and can support
centralized or distributed tool
cabinet (tool room) systems.
The user can configure individual
tools, tool lists and tool setup lists
for additional checks. All data can
be accessed via CNC, PLC, 3rd
party software using Ethernet
and OPC, or TCP/IP.

Each CNC channel supports data

for up to 999 tools:
Tool correction for different tool
types

Tool life monitoring minutes

and cycles
Tool family management
Tool and tool edge status
Synchronous tool changer
Asynchronous tool changer
Magazine disk and chain, grippers, turrets, tool posts and life
tool turrets
Tool user data

Tool overview lists provide quick

access/analysis

Detail data screen: Geometry data, tool

life data and tool status information

Full tool support, including stationary

and powered tools

Program, verify and cut

Easy programming
For NC programming, we build on
standards such as DIN 66025. This
commonly known programming,
with its application-oriented
extensions, reduces training time
and quickly leads to perfect workpieces.

Copy, cut, paste and undo

functions using F-keys and
mouse provide ease of use.
Color is used to indicate
errors and highlight the syntax. Additionally, you can
obtain help to the command
selected with the cursor by
simply pressing the F1-key.

The integrated ASCII editor provides WindowsTM convenience

combined with syntax check and
context-sensitive help.
Prepared NC-programs can be
imported from local and network
disk drives.

The PC-based HMI provides

the possibility to integrate
scalable, advanced and suitable shop floor programming (SFP) packages and
CAM software e.g. Gibbs
SFP (shop floor programming), Gibbs MTM (multitask machining)

The Cut Viewer can be used

for quick NC program path
verification for milling and
turning

and integrated NC-cycles

The MTC 200 offers numerous

turning, milling, drilling and
probing cycles to simplify the programming of repetitive machining
tasks.
Peck drilling, rigid and floating
tapping, inside thread milling,
thread cutting, taper thread cutting, point patterns, facing, rough
cutting and grooving are just some
of the many cycles available. You
can also create your own cycles
and supply them with your own
graphical dialog.

NC Cycle call for threadcutting

Roughing

Thread Cutting

Pocket Milling

Drilling with Thread Milling

Peck Deep Hole Drilling

Fast Probing

10

Operate your machines efficiently

Open HMI system
Workpiece setup screens

The MTC 200 allows you to easily

create application-specific screen
masks to optimize machine operation and troubleshooting.
In these screens, the user can read
and write CNC and PLC data for
optimum data entry and selection.
For production machines, the
WinHMI software option provides
the majority of screens providing
a uniform look while reducing
engineering work.

Multi-language support, e.g.

special tool handling

Existing information, such as

documentation, training information, Intranet, etc. can be quickly
and easily integrated. Popular information formats such as BMP,
JPG, AVI, etc. are supported by the
integrated Windows-based configuration tool. The use of ActiveX
objects reduces engineering time
by integrating existing software,
utilizing its functionality while
maintaining a uniform operator
interface all benefits of PC-based
control.

Machine configuration and

status screens

DXF viewing example

Document viewing example

Browser example

11

and precise diagnostics

The ProVi (process visualization)
message system provides diagnostics that are clearly organized by
machine sections (modules) and
types.

System messages

Software Add Ons

System Fault Messages

CNC Fault Messages
CNC Status Messages

E-mail Messaging
Teleservice and Remote
Diagnostics
Preventive Maintenance
Machine Monitoring and
Analysis

PLC-activated messages

Message windows display multiple

active messages of the respective
type. Each message has a date and
time stamp and all fault messages
are logged in a Fault Logbook
(database) for further analysis.
The ProVi diagnostics can be viewed
at each MTC 200 if networked. A
central fault log is then created
automatically.
Each message can be configured to
provide detailed diagnostics and
recovery procedures in text or
HTML format.
Troubleshooting time is significantly reduced with Criteria
Analysis. If activated for a ProVi
message (checkbox), the logic conditions that triggered the message
can be directly viewed from the
diagnostic window using Ladder
Diagram and Instruction List
format. This window displays not
only the triggered state and the
actual on-line status for direct
evaluation, but also the full detail
of each signals PLC label, absolute
address and description.

Startup Messages
Warning Messages
General Fault Messages
General Status Messages
Setup Messages

Sequencer diagnostics
(IndraStep)

Sequence State and Time Fault

Monitoring
Sequence Operation Indication
Machine-specific enhancements

Machine Overview Screen with

Light Panels
Custom Screens

Text based Further Information

HTML based Further Information

Standard WinHMI diagnostic screen

Contact level diagnostics using Criteria

Analysis

12

Build on open standards

Multi-tasking PLC, standard interfaces
The Windows-based WinPCL programming software allows you fast
troubleshooting and programming
using Ladder Diagram, Instruction
List and Sequential Flow Chart
languages. You can perform online
programming directly at the MTC
200 HMI or using a PC as the programming terminal (PG) via a
TCP/IP Ethernet connection.
The MTC 200 fast IEC61131-3
compliant logic controller keeps
logic execution times of your
machine to a minimum, made
possible by the pre-emptive
scheduled multi-tasking PLC.
Cyclical, time and interrupt
controlled tasks can be used to
execute modular logic design
using multiple machine module
specific programs, reducing
engineering time.
The support of Fieldbus standards
lowers cost by connecting to distributed I/O devices.

WinPCL logic programming system

Cyclic

Time based

Interrupt controlled (asynchronous processing)

Program structure with multitasking

All aspects of multi-lingual ProVi

diagnostic programming are
directly managed from within the
PLC. The message type is quickly
assigned to the network and
machine module. Message text and
remedy information (text, HTML)
is stored in a database with easy
access. Contact level diagnostics
for criteria analysis can be activated
with the click of a button.

Configuration of ProVi diagnostics

13

and software Add Ons

The MTC 200 offers you optional
tools, which you can easily activate
by ordering a license. There is no
additional material or installation
necessary.
E-mail message system

This option allows you to send

e-mails that have been triggered by
ProVi messages or alarms from the
preventive maintenance software.
An activation wizard guides you
through quick set-up of this function. You can use Microsoft networking and standard e-mail servers
to send messages to pagers, fax
machines and cellular phones.

Preventive maintenance

Teleservice and remote diagnostics

Preventive maintenance has a fundamental influence on machine

operability. Use this add-on tool to
define an unlimited number of
maintenance tasks, which trigger
warnings and alarms by monitoring actual hours of operation.
Warning messages and codes as
well as additional help, can be
assembled together (text and graphical representation, AVI videos,
HTML and PDF documents) to
provide a detailed description of
appropriate maintenance activity.
This function can be combined
very effectively with the e-mail
messaging system to inform the
appropriate personnel when there
is a need for maintenance.

You can use standard browser software to access the integrated web
server. Teleservice offers you remote diagnosis and control via highspeed data transfer and compression algorithms. Data exchange
using multi-window drag and
drop, audio support and record
and playback functions optimize
remote control operation. There
are configurable security mechanisms to help you organize access
rights. A connection can be established via modem, LAN or
Internet.

WAN/LAN/
Telephone connection
Service PC:
Internet Explorer or
Teleservice Control
Software

Router

Hub/switch

Connection via
analog/ISDN
TCP/IP

Teleservice
Client

Hub

Teleservice
Client

Teleservice
Client

Field bus

E-mail message system, preventive maintenance, teleservice and remote diagnosis

all of these MTC 200 features minimize downtime

PC-Ethernet network arround system,

e.g. transfer stations

14

Manufacture with even more precision

Tools for diagnostics and optimization
Fast analysis of motion axes

With the axis oscilloscope function

you record the contour, time and
frequency diagrams of the different
axes. This tool not only reduces
machine startup time but in addition, the stored data can be compared later as reference for troubleshooting and preventive maintenance
help.

Contour diagram

Frequency Analysis
diagram

Machine problem analysis

The WinPCL logic analyzer makes

it easy for you to record and locate
problems. You can simultaneously
record 16 logic variables (any type)
as signal diagrams. This function
can also be started for background
recording to trap logic behavior
that occurs sporadically.
The dynamic cross-reference list,
online status and advanced search
functions help you to debug and
troubleshoot fast.

Time diagram

Open to 3rd party

PLC logic analyzer

The open control structure allows

you to implement market and
application-specific utilities such
as tool monitoring systems, optimizing machine use.

Artis screen shot

Montronix
screen shot

PROMETEC screen shot

15

High precision at
high speed

4
Quadrant Transition

Notch filter

The filtering of resonance frequencies spares your machine mechanics

and improves the surface quality of
your workpieces.
Acceleration feed-forward

The feed forward function was

expanded by the acceleration feedforward for highest accuracy on
contour transitions.

Circular Interpolation

0
1000

2000

5000

8000

10000

Path velocity in mm/min

Temperature compensation

14
12
10
8
6
4

tu

ra

25

re

50

2
0
20

40

60

80

100

pe

Highest form accuracy is achieved

at high path velocities using the
very short block preparation time,
delay free block switching and the
look-ahead block preparation. For
your workpiece this means excellent
surface quality grinding quality
and for your tool, increased life
and minimum wear.

Block Transition

Look-ahead block preparation

Te

MTC 200 takes high-speed cutting

to a new dimension, using Rexroth
digital intelligent drives.
Fast position, velocity and current
loop closures in the drive result in
highest precision and surface quality
at shortest chip-to-chip time.
Integrated functions and use of
absolute, high-resolution measuring systems result in safe operation and fast error reaction.

Compensation value

Precision interpolation

Max. contour error in m

Position

Friction-torque compensation

Droop-compensation

Modern machine elements have

reduced friction values to a minimum. Remaining friction-torque
can be compensated with this
function.

Since machine elements have limited stiffness, the droop-(also referred to as straightness) compensation was developed. Axis deviation
is compensated depending on the
position of other axes.

Precision axis error compensation

This bi-directional precision compensation can be used to eliminate

linearity and reversal errors in the
axis kinematics.
3D-temperature compensation

Inaccuracies caused by thermal

influence can be compensated with
this function.

Electronic axis coupling

A set of axis interpolator functions

allows you to implement special
compensation methods, e.g. 3-D
axis error compensation.

16

Standardize your production systems

Solution with uniform components
If you make a stand-alone machine
or a complex manufacturing
system with 32 axes, the performance of our MTC 200 can be scaled to your specific requirements.

BTV 16 and BTV 40

proven industrial PCs

PCK the ergonomic plug-in

keyboard

These keyboards provide you with

compact design and easy installation of a protected and retractable
keyboard drawer with pointing
device.

BTA 20 and BTM 16 flexible

machine control panels

We provide you the CNC and PLC

control in our powerful industrial
PCs if you want a complete solution. A range of display sizes
(10.4", 12" and 15") use common
PC components. Special needs of
high volume production are satisfied with our PCs providing an
integrated keyboard.
These control panels are available
in standard and configurable versions which match the industrial
PC. A single BT-bus cable is used
to make the connection to the
PLC.

17

BTC 06 and BTV 06

small and portable HMI

For close-up machine operation

the portable BTC 06 offers you a
programmable graphical LCD
display. Buttons are programmable, have multi-color LED indicators
and can be labeled with slide-in
strips. It is configured with a
STOP-button and live man switch
and can be equipped with handwheel (MPG) and override selector
switch.
The BTV 06 provides equal screen
functionality but is optimized for
enclosure mounting.

MTS-P
the PLC in PC-format

MTC-P and PPC-P

the CNC in PC-format

A powerful, multi-tasking PLC

with standard fieldbus systems is
added to MTC 200. INTERBUS,
PROFIBUS and DeviceNet fieldbus
masters and serial interface option
cards can be configured. Standard
and high-performance versions
provide scalability.

The MTC-P card provides standard performance, and the PPC-P

card provides high-performance.
The cards provide one SERCOS
loop and coordinate up to 8 digital
drives and 7 independent channels.
Adding axis processor modules
provide one additional loop for
8 drives up to a maximum of 32
drives.

MTS-R, MTC-R/PPC-R
the CNC in rack-format

These rack cards provide the same

functionality as the respective
cards in PC-format. They fit into
the compact and modular Reco
I/O system and communicate with
the MTS-R PLC card. Low cost
systems are achieved by connecting
one or more controllers to a single
or portable HMI.

18

RECO high density I/O system

Inline

Fieldline
IP67 protected I/O

The Reco system is a modular I/O

concept for fast signal exchange
with the PLC and CNC. Reco 02
provides local I/O for the rack
mounted controllers. Racks with
2 and 4 slots can be attached to a
maximum of 16 slots per drop.
The Reco 12 I/O has the same
physical form factor but uses
INTERBUS fieldbus connectivity
between racks and modules.

Inline is a flexible, scalable I/O

system with minimum granularity.
It is available in INTERBUS,
PROFIBUS or DeviceNet versions.

You can use our compact Fieldline

I/O units to bring your I/O peripherals close to the machine sensors and actuators, reducing your
wiring costs and installation time.
We offer input, output and combination models for INTERBUS,
PROFIBUS and DeviceNet.

19

Digital intelligent drives

The intelligent drives from Rexroth

provide you with many advantages,
from 100 W to 650 kW.
A wide spectrum of permanent
magnet and induction motors can
satisfy your servo and spindle
needs.

Direct drive motors and digital

intelligent drives provide you with
superior performance and increased reliability.

20

Choose MTC 200 as your platform

for all applications
Host PC level

Communication with the host PC

system is especially simple and
economical using the standard
operating systems of our industrial
PCs. We build on commonly available hardware and software modules, such as Ethernet TCP/IP,
OPC and standard Windows access
mechanisms.

Host Computer

MMS-Ethernet
etc.

Ethernet (TCP/IP, OPC etc.)

MTS-P

HMI-level

The use of PC-based operating

devices with standardized operating systems makes your data
exchange simple and fast over
common networking such as
Microsoft Windows networks.

BTV 40

BTV 40

INTERBUS
Profibus-DP
DeviceNet

I/O level

Rexroth uses worldwide standards

such as INTERBUS, PROFIBUS,
and DeviceNet for reliable and fast
communication to the I/O level.

BTV 40
MTC-P

BTA 20
BTC 06

Inline

Fieldline

SERCOS interface

Drive level

The controller exchanges data with

the drives using the fast and reliable SERCOS interface standard.
Shortest cycle times assure synchronization and coordination
with drives at microsecond precision. Additionally, the SERCOS
interface allows display and entry
of all drive internal data and diagnostics via the PC.

Digital intelligent drives

With its modular system concept, open control structure and international standard
interfaces, MTC 200 performs all machining tasks in the CNC technology field
with maximum dynamics and precision

21

Technical data

Cutting Technologies

MTC 200-P

MTC 200-R

Axis Control

1.1 Drilling

2.28 Acceleration Feed Forward

1.2 Milling

2.29 2 High-Speed Probe Inputs Per Axis

1.3 Turning

2.30 Speed of Probe Input

1.4 Grinding

2.31 8 Position Switches in PLC Per Axis

1.5 Automation

2.32 Axis Status in PLC

MTC 200-P

1 s

MTC 200-R

1 s

1.6 Special Purpose

3
2

Axis Control

MTC 200-P

MTC 200-R

2.1 Max. # of Controlled Axes

32

32

2.2 Standard Axes

2.4 Max. # of Spindle Axes per channel

2.5 Max. # of Simultaneous Axes per channel

12

12

2.6 # of Independent CNC Processes

2.7 PLC Controlled Spindle Axes per channel

2.3 Max. # of Interpolating Axes

per channel

Interpolation Functions

MTC 200-P

MTC 200-R

0.0001 mm
0.00001 inch

0.0001 mm
0.00001 inch

3.2 Rapid Traverse

G0

G0

3.3 Linear Interpolation

G1

G1

3.4 With/Without Exact Stop

G61/G62

G61/G62

3.1 Smallest Interpolation

3.5 Circular Interpolation (Multi-Quadrant) I,J,K,R G2/G3

G2/G3

3.6 Centerpoint/Radius Programming

G2/G3

G2/G3

3.7 Helical Interpolation

(Coord. System Axes)

G2/G3

G2/G3

3.8 Minimized Lag Interpolation

(AFF)

G6/G7

G6/G7

3.9 Dwell Time

G4

G4

3.10 Cartesian Polar

Coordinate Transformation

G30/G31

G30/G31

3.11 Cylindrical
Interpolation

G30/G32

G30/G32

2.13 Programmed/Stored Stroke Check

3.12 Threading (Turning)

G33

G33

2.14 Switching an Axis Between Processes

GAX/FAX

3.13 Multiple Threading

G33

G33

0.00001
mm/inch

0.00001
mm/inch

3.14 Continuous Threading

G33

G33

3.15 Circular (Face) Threading

G33

G33

0.00001
mm/inch

0.00001
mm/inch

3.16 Floating Tapping

G65

G65

3.17 Rigid (Synchronous) Tapping

G63/G64

G63/G64

3.18 Rigid (Synchronous) Tapping (3 Dimensional) G63/G64

G63/G64

2.8 Axis Name per CNC Channel

(Index without/or with 1,2,3)

X, Y, Z, U, V, W X, Y, Z, U, V, W
A, B, C
A, B, C

2.9 Spindle Synchronization Control per channel

3 max.

3 max.

2.10 Axis Synchronization Groups per channel

4 max.

4 max.

4 max.

4 max.

4 max.

4 max.

2.11 Gantry Axis Synchronization

per group

2.12 Follower Axis Synchronization per group

2.15 Smallest Input Increment

2.16 Smallest Detection Increment
2.17 Smallest Programmable Increment

GAX/FAX

0.00001
mm/inch

0.00001
mm/inch

2.18 Dual Position Feedback

2.19 Inch/Metric Conversion

3.19 Polygon Turning

G70/G71

G70/G71

2.21 Backlash/Reversal Compensation

10 mm

10 mm

3.22 NC Block Look Ahead

2.22 Axis Pitch Error Compensation

512 Points

512 Points

3.23 Extended NC Block Look Ahead

(NC Compiler, Tool Radius Compensation) 10

10

3.24 Extended NC Block Velocity

Look Ahead
(NC-Compiler)

100

100

3.25 NC Block Access Time

2 ms

2 ms

2.20 Overtravel (In Control and In Drive)

3.21 Index Table Indexing

2.23 Position Dependent Temperature Comp.

2.24 Position Independent Temperature Comp.
2.25 Actual Position Correction
2.26 Axis Homing With
Switch/Marker Check
2.27 Droop/Straightness Compensation

3.20 Continuous Dressing (Grinding)

512 Points

512 Points

Legend:
Standard Control Feature
Optional Control Feature
Standard Digital Drive Feature Using SERCOS (Per Axis)
Optional Digital Drive Feature Using SERCOS (Per Axis)
Special Consultation/OEM PLC Implementation Required

22

Feed Functions

MTC 200-P

MTC 200-R

Program Input

MTC 200-P

MTC 200-R

4.1 Rapid Traverse Rate 0 - 999 m/min

0.1 m

0.1 m

5.23 Number of NC Variables per channel

256

256

4.2 Rapid Traverse Override

0 - 255 %

0 - 255 %

5.24 Number of NC Events per channel

32

32

4.3 Cutting Path Feedrate

0 - 999 m/min

0 - 999 m/min

5.25 Waiting Function Via NC Events per channel WES, WER

4.4 Jog Rapid Feedrate

0 - 100 m/min

0 - 100 m/min

5.26 Sub-Program Calls

4.5 Jog Feedrate

0 - 100 m/min

0 - 100 m/min

5.27 Sub-Program Nesting Depth per channel

4.6 Cutting/Jog Feedrate Override

0 - 255 %

0 - 255 %

5.28 User Macro Definitions

4.7 Feed Per Minute

G94

G94

4.8 Feed Per Revolution

G95

G95

5.29 Interruption Subroutine Programming

per channel

4.9 Inverse Time Feed

G93

G93

4.10 Contouring Mode Feed Acc/Dec

G8/G9

G8/G9

4.11 Bell-Shaped Acc/Dec

10 levels

10 levels

5.30 Canned Cycles for Drilling

.*G81 - .*G89

.*G81 - .*G89

5.31 Canned Cycles for Milling

.*G81 - .*G89

.*G81 - .*G89

5.32 Point Pattern - Bolt Hole Pattern

.*G50 - .*G54
.*G531 - .*G532
.*G541 - .*G542

.*G50 - .*G54
.*G531 - .*G532
.*G541 - .*G542

5.33 Canned Cycles for Turning

.*G71 - .*G73
.*G75 - .*G76x

.*G71 - .*G73
.*G75 - .*G76x

4.12 Feed Hold

4.13 Constant Rapid Traverse Slope Acc/Dec
5

Program Input

MTC 200-P

5.1 Optional Block Skip 1 [/]

5.2 Time Measurement
5.3 Program Numbers in NC Memory

per channel

MTC 200-R

5.35 Canned Cycles for Grinding

(/)

5.36 Circular Interpolation With R Programming

TIME

TIME

5.37 Scaling

G78/G79

G78/G79

0 - 99

5.38 Mirror Image

G72/G73

G72/G73

5.39 Absolute/Incremental Positioning

G90/G91

G90/G91

If, For, While,

Repeat until,
Continue,
Break, Switch,
etc.

If, For, While,

Repeat until,
Continue,
Break, Switch,
etc.

0 - 99

5.5 Automatic NC Block Sequence Number Nxxxx

Nxxxx

5.6 Radius/Diameter Programming

G15/G16

G15/G16

5.7 Plane Selection XY,XZ,YZ

G17/G18/G19

G17/G18/G19

5.8 Free Plane Selection

G20/G21/G22

G20/G21/G22

5.9 Rotary Axis Mode

G36/G37/G38

G20/G21/G22

5.11 Machine Coordinate System per channel

G53

G53

5.12 Coordinate System Setting per channel

G52

G52

5.13 Work Coordinate System per channel

G54 - G59

G54 - G59

5.14 Additional Work Coordinate Systems per channel 10 Tables

G54 - G59

10 Tables
G54 - G59

5.15 Work Coordinate Offset Table Selection per channel O0 - O9

O0 - O9

5.16 Programmed Work Coordinate System

(Absolute/Incremental)

G50, G51

G50, G51

OTD

OTD

5.21 Chamfer/Rounding

CF/RD

CF/RD

5.22 Programmable Data Input

(Offset, Drives, Machine Data, Tools)

OTD/AXD/
MTD/TLD

OTD/AXD/
MTD/TLD

5.10 Rotary Axis Roll-Over (Modulo)

per channel

5.18 Coordinate System Plane Rotation

5.19 External Work Coordinate Input per channel

5.34 Probing Cycles

(/)

5.4 NC Memory A/B

(Background Edit Mode)

5.17 General Work Coordinate System

WES, WER

5.20 Manual Override of Offset in

Automatic per channel

5.40 CNC Functions:

Mathematical Functions,
Mathematical Accuracy,
Trigonometry Functions
5.41 Branching:
Process Control,
Dependent on Mathematical Expression,
Dependent on NC Event
5.42 High Level Language:

23

Operation

MTC 200-P

MTC 200-R

Auxiliary/Spindle Function

MTC 200-P

6.1 Graphic Function

8.1 Auxiliary M-Functions M0 - M999 per channel

6.2 CNC Memory Operation

8.2 Auxiliary Q-Functions Q0 - Q9999 per channel

6.3 MDI Operation per process

8.3 Configurable Quick Output M/S/T

Functions per channel

6.4 Program Number/Name Search

6.5 NC Block Search per process
6.6 NC Program Restart
6.7 Tool Retract/Recover Programming Funct.
6.8 NC Block Restart/Repositioning

G77

G77

6.10 Axis Homing/Reference Programming

G74

G74

6.11 Dry Run Function (Test Mode)

6.12 Single Block Function

6 Max.

6 Max.

8.5 Auxiliary Function Group Check per channel

3S, 1Q, 16M

1T, 1E

3S, 1Q, 16M

1T, 1E

(x 1, 2, 3)

(x 1, 2, 3)

8.6 Digital Spindle Speed Function

Sx 0.0 - Sx 99999.9 per channel

8.8 Constant Wheel Speed Control

per channel

G96

G66

G66

8.9 Spindle Speed Limit per channel

G92

G92

8.10 CSS Control/Spindle Speed in RPM

G96/G97

G96/G97

(x 1, 2, 3)

(x 1, 2, 3)

3 Max.

3 Max.

8.11 Spindle Override 0-255% Per Spindle per channel

6.13 Jog Feed Functions

8.12 Actual Spindle Speed Output per channel

6.14 Manual Reference Return Functions

8.13 Spindle Speed Fluctuation Detection per channel

6.15 Absolute Position Detection (Dog/Dogless)

8.14 Spindle Orientation Mx19 per channel

6.16 Reference Position Shift

8.15 Spindle Synchronous Control

6.17 Handwheel (MPG) per channel

6.18 Handwheel (MPG) per axis

8.4 Multiple Aux. Functions Per NC Block

8.7 Constant Surface Speed Control per channel G96

6.9 Reverse Vector Programming

MTC 200-R

8.16 Multi Spindle Control

8.17 Spindle Interpolation (C-Axis Control)

6.19 Handwheel (MPG) Feedrate

x1, x10, x100, x1000, x10000, x parameter

8.18 Spindle Interface, Digital Closed Loop

6.20 Handwheel (MPG) Interruption

x1, x10, x100, x1000, x10000, x parameter

8.19 S-Coded BCD Output 5-Digit

8.20 External Spindle Encoder Interface

6.21 Master/Slave Process Programming

8.21 Spindle Indexing/Jogging

7

CNC Editing Operation

MTC 200-P

MTC 200-R

7.1 Graphical NC Editor - Milling/Turning

7.2 Graphical Shop-Floor Programming
7.3 NC Program Storage 675 kB
7.4 Disk NC - Program Storage 1675 kB

with PC

7.5 # of NC Programs in NC Memory A/B

99/99 Max.

99/99 Max.

7.6 NC Program Editing

7.7 NC Program Protect Via Password
7.8 Background Editing
7.9 ASCII NC Program Editing
7.10 NC Program Copy Between Processes
7.11 Programming Online/Offline
7.12 Data Archive Medium
(Floppy, HD, Network)
Legend:
Standard Control Feature
Optional Control Feature
Standard Digital Drive Feature Using SERCOS (Per Axis)
Optional Digital Drive Feature Using SERCOS (Per Axis)
Special Consultation/OEM PLC Implementation Required

24

Tool Function/Tool Compensation

MTC 200-P

9.1 Tool Locations/# of Tools Managed per channel 1 - 999

MTC 200-R
1 - 999

9.2 Tool Function T 0-T 9999999 per channel

9.3 Tool Edges Per Tool (Command E)

E1 - E9

E1 - E9

9.4 Tool Wear Register

Per Tool Edge

11

Integrated PLC

MTC 200-P

MTC 200-R

11.1 Max. Nodes I/O Bus Interface INTERBUS 255

255

11.2 Max. Inputs/Outputs With INTERBUS

8192/8192

8192/8192

11.3 Max. Nodes I/O Bus Interface PROFIBUS-DP 126

126

11.4 Max. Inputs/Outputs With PROFIBUS-DP 4096/4096

4096/4096

11.5 I/O Bus Interface DeviceNet

9.5 Tool Offsets Per Tool Edge

L1, L2, L3, R

L1, L2, L3, R

9.6 Tool Length Compensation

G47 - G49

G47 - G49

11.6 PLC (MTS-x) <=> Serial Device

RS232/RS422/RS485

9.7 Cutter/Tool Nose Radius Compensation G40 - G42

G40 - G42

9.8 Tool Path Corner Chamfer/Rounding

G43/G44

11.7 PLC (MTS-x) <=> Serial Device

RS232/RS422

2/2

2/2

11.8 PLC (MTS-x) <=> Modbus

Serial

Serial

11.9 PLC (MTS-x) <=> Hand Terminal BTC

Serial

Serial

11.10 PLC (MTS-x) <=> Balluff Devices

Serial,
INTERBUS,
PROFIBUS

Serial,
INTERBUS,
PROFIBUS

11.14 Absolute Addressed Flags

2048 Byte

2048 Byte

11.15 Retentive Absolute Addressable Flags

2048 Byte

2048 Byte

11.16 Bit Flags Symbolically Addressable

32K

11.17 Retentive Bit Flags Symbolically

Addressable

32K

32K

11.18 Byte Flags Symbolically Addressable

32768

32768

11.19 Retentive Byte Flags Symbolically

Addressable

32768

32768

11.20 PLC Scan Time Per 1000 Instructions

Standard/Fast

typ.
0.4 ms/0.9 ms

typ.
0.9ms

11.22 # of Tasks/Programs

8/255

8/255

11.23 PLC Program Data Memory

2 MB

2 MB

11.24 PLC Programming (IEC 61131-3)

SFC, LD, IL

SFC, LD, IL

9.9 Tool Life Management Per Tool Edge

G43/G44
min/cycles

min/cycles

9.10 Tool Spare Management

9.11 Tool Length Measurement
9.12 Automatic Tool Length Measurement
9.13 External Tool Data Input (PLC)

TLD

TLD

9.14 Programmable Tool Data

TLD

TLD

9.16 Wheel Wear Compensation

G98/G99

G98/G99

9.18 Tool Retract/Recover Via Reverse Vector(s)

9.19 Tool Setup List/Tool Data Checking
10

Setting and Display

10.1 Clock Function

10.2 Status Display

11.12 Analog Output(s)

11.13 Counters

9.15 Direct Input of Tool Offset Measured

9.17 Constant Feed at Tool

Center/Contour

11.11 Analog Input(s)

MTC 200-P

MTC 200-R

per channel

10.3 Current Position Display

10.4 NC Program Display
10.5 Parameter Setting and Display
10.6 Run Hour and Parts Count Display
10.7 Actual Cutting Feedrate Display
10.8 Display of Spindle Speed and T-Codes
10.9 Digital Servo/Spindle Drive Setup Screens
10.10 Configurable Machine Keys
10.11 Password Protection (99 Users/32 Levels)
10.12 Multi-Language Display English/German
10.13 Additional Languages

11.21 Multi-tasking

11.25 Program Organization Units (POU)

11.26 POU Password Protection
11.27 Multi-Lingual PLC Program Comments
11.28 Online/Offline Programming
11.29 Store Source Program in Control Memory
11.30 Complete Documentation Generation
11.31 Complete Archiving
11.32 ProVi Diagnostic Messages
11.33 Function Blocks for Int. Devices

25

12

Maintenance

MTC 200-P

MTC 200-R

14

HMI Software/Hardware

MTC 200-P

MTC 200-R

12.1 Data of All Axes/Spindles

1)

14.1 PC Operating System Windows NT 4.0 2)

2)

12.2 Machine Data

1)

14.2 PC Operating System Windows 2000

2)

2)

12.3 CNC Program Execution

1)

14.3 PC Operating System Windows XP 2)

12.4 User Messages Activated in PLC per channel

12.5 Further Information per User Messages

Text/HTML

Text/HTML

1)

12.6 Online Help Systems

12.7 PLC Diagnostics System:
Online Status,
Single Step Forces,
Input Simulation,
Watch Window, Logic Analyzer

1)

12.8 Drive Diagnostics System:

Position,
Following Error,
Torque Nominal Value,
Speed

1)

1)

12.9 Fault Log to PC Hard Disk

12.10 Screen Hard Copy

1)

Printer/File

Printer/File

12.11 Self-Diagnosis Function

12.12 Alarm Display
12.13 Alarm History Display
12.14 Display of Hardware/Software Config.
12.15 Preventative Maintenance

1)

12.16 E-Mail Messaging

1)

12.17 Tele-Service/Remote Access

1)

12.18 Machine Use

1)

13

OEM Development Tools

MTC 200-P

MTC 200-R

13.1Custom Screen Development

13.2 NC User Compiler

1)

13.3 PC Server Data Access

1)

13.4 Function Interface Driver for Windows NT

(VB and C++ DLL: Read/Write of all
PLC Data, Most CNC and Axis Data,
Diagnostics)
13.5 DDE Server for Windows NT
(Read/Write: All PLC Data, Most CNC
and Axis Data, Diagnostics)
13.6 Ethernet (TCP/IP; FTP)

14.4 BTV20/30 Industrial PCs:

CPU Speed
Memory

1)

Hard Disk Drive

TFT Display
TFT Resolution
Floppy Disk
Backplane PCI/Comb/ISA
2 COM, 1 LPT, Keyboard
Ethernet
Direct PLC Machine Keys
Direct PLC PBs
14.5 IndraView P16 Industrial PCs:
CPU Speed
Memory
Hard Disk Drive
TFT Display
TFT Resolution
Floppy Disk
CD Drive
Backplane PCI/Comb/ISA
2 COM, 1 LPT, Keyboard
USB Ports
Ethernet
UPS (Batteries Optional)
Direct PLC Machine Keys
Touch Screen (No Keys)
14.6 IndraView P40 Industrial PCs:
CPU Speed
Memory
Hard Disk Drive
TFT Display
TFT Resolution
Floppy Disk
CD Drive
Backplane PCI/Comb/ISA
Backplane PCI/Comb/ISA
2 COM, 1 LPT, Keyboard
USB Ports
Ethernet
UPS (Batteries Optional)
Direct PLC Machine Keys
Touch Screen (No Keys)

2)
1)

400 MHz
700 MB opt.
64 MB
256 MB opt.
6 GB
10.4
640 x 480
1.44 MB
3/1/4
100 MHz
2x8
14
1)

700 MHz
128 MB
256 MB
6 GB
12
800 x 600
1.44 MB
CD-ROM
1/1/1
2
100 MHz
2x8
1)

700 MHz
128 MB
256 MB
6 GB
15
1024 x 768
1.44 MB
CD-ROM
1/1/1
2/2/2
2
100 MHz
2x8

1)

PC

PC

13.7 DNC File Server

(if PC has Ethernet Hardware)
13.8 Machine Data Definition
Legend:
Standard Control Feature
Optional Control Feature
Standard Digital Drive Feature Using SERCOS (Per Axis)
Optional Digital Drive Feature Using SERCOS (Per Axis)
Special Consultation/OEM PLC Implementation Required
1) With IPC from Rexroth (BTV/IndraView)
2) Microsoft Corporation

26

Rexroth MTC 200 successful

in all applications all over the world

27

71 224 AE_RS.fh9 23.03.2004 9:16 Uhr Seite 1

C

CM

MY

CY CMY

Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 93 52-40-0
Fax
+49 93 52-40-48 85
www.boschrexroth.com

Presented by:

71 224 AE/04-04 A2 HW
Bosch Rexroth AG 2004
Subject to revisions!
Printed in Germany

Probedruck