AR20.20-D-3865F Removing and installing radiator 7.4.
99
ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6
ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
ENGINE 611.983 in MODEL 690.6
1 Right radiator trim panel
2 Left radiator trim panel
3 Rubber grommet
4 Charge air hose
5 Hydraulic oil hose
6 Hydraulic oil hose
7 Connector of coolant level sensor
8 Coolant hose
9 Coolant hose
10 Coolant hose
11 Charge air hose
12 Radiator unit (complete)
13 l Hand pump
D20.20-1101-06
14 Top radiator trim panel
15 Charge air cooler
16 Bottom radiator trim panel
17 Radiator
18 Fan shroud
19 Retaining clamp
20 Coolant pipe
21 Coolant hose
22 Coolant hose
D20.20-1102-06
Modification notes
3.5.03 Repair method modified. Place cooling loop of Steering Emtpying, filling and ventilating of the steering
with connected lines to the side. system does not apply.
ed Remove/Install
a Danger! Risk of injury to skin and eyes suffering Do not open cooling system unless coolant AS20.00-Z-0001-01A
scalding from contact with hot coolant spray. temperature is below 90 °C. Open cap slowly
Risk of poisoning from swallowing coolant. and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
1 Drain coolant i Only at radiator AR20.00-D-1142A
© Daimler AG, 4/18/18, L/11/17, ar20.20-d-3865f, Removing and installing radiator Page 1 of 2
ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
2 Remove front end cross member together AR88.00-D-2302A
with front grille
3 Remove front bumper AR88.20-D-2000C
4.1 Remove condenser i Only if code (HH9) air conditioning fitted AR83.30-D-6540B
5.1 Disconnect and detach lines at oil cooler i Only with code (G40) automatic
transmission.
6 Detach charge air hose (11) at turbocharger
7 Detach charge air hose (4) at air intake pipe
(HFM)
8 Detach coolant hoses (8, 9, 10) at coolant i Collect coolant which flows out
expansion reservoir, at radiator and at i Installation: Check condition of hose
connection of coolant pump clamps, replace if necessary.
9 Unplug connector (7) at coolant level sensor
10 Detach cooling loop of Steering at radiator i Place to the side with connected lines
11 Remove radiator trim on left (2) and on right i Attached by screws at bottom, inserted at
(1) top.
12 Lift complete radiator unit (12) up and out of i Carry out the following steps (12 - 19) only
the rubber grommets (3) in the body if parts of the radiator unit are to be replaced.
13 Remove top radiator trim (14)
14 Detach charge air cooler (15) at radiator (17)
15 Remove bottom radiator trim (16)
16 Detach coolant hoses (21, 22) at radiator (17) i Installation: Check condition of hose
clamps, replace if necessary.
17 Detach coolant pipe (20) together with coolant
hoses at fan shroud (18)
18 Take off fan shroud (18) at radiator (17)
19 Install in the reverse order
g Inspect
20 Inspect cooling system for leaks AR20.00-D-1010C
a Danger! Risk of accident as vehicle may start off by Secure vehicle to prevent it from moving. AS00.00-Z-0005-01A
itself with the engine running. Risk of injury Wear closed and snug-fitting work clothes.
as working around the engine during start-up Do not grasp hot or rotating parts.
or while running may result in contusions and
burns
21.1 Check oil level in automatic transmission or i Only with code (G40) automatic AR27.00-D-0101A
adjust to correct level if necessary transmission.
22.1 Inspect for oil leaks i Only with code (G40) automatic
transmission.
Run engine until warm, switch off and check
for leaks.
© Daimler AG, 4/18/18, L/11/17, ar20.20-d-3865f, Removing and installing radiator Page 2 of 2
ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
