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Learner Copy: Sm2B: NQF 2 Service and Maintenance | PDF | Bearing (Mechanical) | Diesel Engine
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Learner Copy: Sm2B: NQF 2 Service and Maintenance

This document contains a learner assessment for an NQF Level 2 course in service and maintenance. It has three sections that assess the learner's knowledge of general machine maintenance, scheduled oil sampling, and removing, dismantling and assembling components. The assessment contains multiple choice and short answer questions testing the learner's understanding of preventative maintenance, machine inspections, oil analysis, and bearing maintenance procedures. The overall goal is to evaluate if the learner has acquired the essential knowledge needed to properly service and maintain machinery.

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144 views5 pages

Learner Copy: Sm2B: NQF 2 Service and Maintenance

This document contains a learner assessment for an NQF Level 2 course in service and maintenance. It has three sections that assess the learner's knowledge of general machine maintenance, scheduled oil sampling, and removing, dismantling and assembling components. The assessment contains multiple choice and short answer questions testing the learner's understanding of preventative maintenance, machine inspections, oil analysis, and bearing maintenance procedures. The overall goal is to evaluate if the learner has acquired the essential knowledge needed to properly service and maintain machinery.

Uploaded by

enjoythedocs
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SM2B: NQF 2 SERVICE AND MAINTENANCE

LEARNER COPY
Pass mark: 60% Possible points: 65 Time allowed: 1 Hour 15 Min
Learner Detail:

Name: SAP Number:

Date:

Learner's overall Score

Points: Percentage (%):

Individual Test Scores:


Tests Learner achievement
Points %
1: General Machine Maintenance 35 points

2: Schedule oil sampling 18 points


3. Remove, dismantle and assemble components 12 points

1. GENERAL MACHINE MAINTENANCE


Answer the following questions or circle true or false:
1. Give a short description of what Preventative maintenance is and what is (3)
most important part of preventative maintenance.

2. Write down 4 personal protective requirements for a safe machine inspection (4)

SM2B_Learner -1- SERV 3700


SM2B: NQF 2 SERVICE AND MAINTENANCE
Learner SAP number:

3. Write down three factors responsible for tire damage (3)

4. Write down the 4 things you must check / hear / feel / smell during a machine (4)
inspection when the engine is running.

5. Write down the two configurations batteries can be connected together (4)
and write down the voltage of each connection.

6. Diesel fuel tanks should be topped up in the morning before a shift (1)
a. True
b. False

7. Battery acid must never be mix into water (1)


a. True
b. False

8. One of the advantages of SOS is to detect foreign matter in oil (1)


a. True
b. False

9. Oils become thinner with heat but also expand more (1)
a. True
b. False
10. Diesel has the same density as water. (1)
a. True
b. False

SM2B_Learner -2- SERV 3700


SM2B: NQF 2 SERVICE AND MAINTENANCE
Learner SAP number:

11. A machine must be thoroughly cleaned before a machine inspection. (1)


a. True
b. False
12. Write down the 8 points you must make sure of before any inspection on (8)

13. Write down 3 points of why maintenance is so important. (3)

2. SCHEDULED OIL SAMPLING


1. Name the functions of oil. (5)

SM2B_Learner -3- SERV 3700


SM2B: NQF 2 SERVICE AND MAINTENANCE
Learner SAP number:

2. Name the four types of analysis that are carried out in the laboratory (4)

3. Give four reasons for scheduled oil sampling (1)

4. What is the Wear Rate Analysis used for? (1)

5. What is Trend Analysis used for? (1)

6. What is soot and where is it found in a machine? (1)

7. If the results of a Wear Analysis indicates high iron concentration in the final (2)
drive. What would the probable problem area be?

8. What is formed when water and oil mixes and what is the resulting effect? (3)

SM2B_Learner -4- SERV 3700


SM2B: NQF 2 SERVICE AND MAINTENANCE
Learner SAP number:

3. REMOVE, DISMANTLE AND ASSEMBLE COMPONENTS


9. Why is it important that all parts be thoroughly cleaned before measuring the (1)
part for serviceability?

10. Give 3 reasons why bearings are pre-loaded. (3)

11. How should bearing be stored and handled? (3)

12. Why is it important to mark the position of parts before dismantling? (1)

13. Why should you never spin a bearing with compressed air? (1)

14. What three important points you should keep in mind when ordering new (3)
parts?

SM2B_Learner -5- SERV 3700

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