COOLING SYSTEM
Specification ............................................................................................ 2– 1
Structure .................................................................................................... 2– 2
2
Removal and Installation ...................................................................... 2– 3
Inspection and Adjustment .................................................................. 2– 5
Fan Belt Inspection .................................................................................... 2 – 5
Fan Belt Tension ........................................................................................ 2 – 5
Connecting Radiator Hoses ....................................................................... 2 – 5
Unit Layout ................................................................................................ 2 – 5
Coolant ...................................................................................................... 2 – 6
Radiator Cap ............................................................................................. 2 – 6
COOLING SYSTEM
Specification
Truck Models
1 ton class 2 ton class 3 ton class
Items
Type Water-cooled, forced circulation
Radiator Corrugated fin (pressure) type
Cooling
System
Water pump Centrifugal type
Thermostat Wax Pellet Type
2-1
COOLING SYSTEM
Structure
Fan (directly coupled to engine)
209610
Hose layout
Radiator
Shroud
S4Q2 engine
Fan guard
K15, K21,
K25 engines
Lower hose
S4S engine
Reservoir tank
Upper hose S4Q2 K15, K21, K25
S4S
212800
2-2
COOLING SYSTEM
Removal and Installation
Fan Belt Removal
Engine
Fan
1 2
209612
Sequence
1 Tension pulley assembly, Bolt
2 Fan belt
Start by:
Remove the radiator cover.
Suggestion for Removal
(1) Loosen the tension pulley lock bolt by three or four
turns. If the bolt is loosened insufficiently, the tension Fan
pulley will not move.
Tension
! CAUTION
pulley
Do not loosen the lock bolt to such an extent that
the bolt would be removed.
(2) Move the tension pulley fully toward the fan, then
remove the belt. 209613
2-3
COOLING SYSTEM
Installation
To install, follow the removal sequence in reverse. Also
follow the instructions given below.
(1) Before installing the belt, turn the fan to check for
smooth rotation. Replace the bearing if it generates
abnormal sound.
(2) After installing the belt, push it to make sure that the
tension pulley moves, then tighten the pulley lock bolt
firmly.
2-4
COOLING SYSTEM
Inspection and Adjustment
Fan Belt Inspection
(1) Check the belt for contamination from oil, grease or
dust. Replace the belt if required. When the Fan pulley
contamination is slight, clean the belt with a rag or
paper towel. Do not use gasoline, oil or any other
solvent to clean the belt. Tension
pulley
(2) During the engine overhaul or belt tension adjustment,
check the condition of the belt. Replace the belt if it
has any damage.
Fan Belt Tension 209614
Apply a force of 98 N (10 kgf) [22 lbf] perpendicularly to
the belt at a point midway between the fan pulley and
tension pulley. Adjust the tension until belt deflection is
between 11 to 13 mm (0.43 to 0.51 in.) for the gasoline-
engine truck and 10 to 12 mm (0.39 to 0.47 in.) for the
diesel-engine truck.
Connecting Radiator Hoses
When connecting the hoses to the radiator, fit their ends Hose
fully on the fittings and secure them with clamps. Tighten
the clamp bolts to the torque indicated below. Make sure
that each hose is correctly connected and over the flare of
the fitting.
Clamp bolt tightening torque
3.92 to 5.88 N·m
Upper and lower hoses (0.4 to 0.6 kgf·m)
[2.9 to 4.3 lbf·ft]
2.94 to 4.9 N·m
209615
Cooler hose (0.3 to 0.5 kgf·m)
[2.2 to 3.6 lbf·ft]
Unit Layout
Electronic control type Standard type
209616
2-5
COOLING SYSTEM
Coolant
Fill the radiator with coolant containing antifreeze. After
starting the engine and letting it warm up during operation,
check for abnormal noises. Check the coolant level in the
reserve tank to ensure it meets the specification.
Quantity of coolant
Unit: liter (U.S. gal.)
Truck Models
1 ton class 2 ton class 3 ton class
Items
Reserve tank (FULL level) 0.65 (0.17) 0.65 (0.17) 0.65 (0.17)
Total quantity of coolant
6.8 (1.80) 7.4 (1.96) 8.7 (2.30)
(including coolant in hoses)
Radiator Cap
88 ± 14.7 kPa
Opening pressure (0.90 ± 0.15 kgf/cm2)
[12.8 ± 2.1 psi]
0 to 4.9 kPa
Vacuum valve (0 to 0.05 kgf/cm2)
[0 to 0.71 psi]
2-6
