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SIT PROCEDURE
SECL/Takreer CBCD project
Item No. 2520-K-002A/B MES Job. No.TM0226-2
I. INTRODUCTION
The HydroCOM control system Site Installation Test (SIT) shall be carried out in
accordance with this procedure.
II. GGENERAL
The SIT consists of the following tests:
Item Activities Reference documents
3. Cabinet CIU visual inspection 3A1087-S6,S7,S8,S12,S13,S14
4. Cabinet EPS visual inspection 3A1087-S2,S5,S11
5. Cabinet energization 3A1087-S2,S6,S14
6. CIU configured with HSS software CIU PARAMATER DEFAULT
2520-K-002A/B
7. Loop check 3A1087-S6,S8,S12,S14
8. DCS/PLC HydroCOM implement with SAT PROCEDURE;
DCS/PLC according control philosophy Refer to Doc. 5636-VP-2520-K-
002A/B-135 (4G95505)
III. INSPACTION
Procedure for K-002A; it connected with the defined terminal?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
3. Cabinet CIU visual inspection
Bus lines CIU – actuators (shielding
3A1087-S7
connected to SLD)
TDC signal sensor-isolation amplifier-
3A1087-S6
CIU
Load input signal 3A1087-S7
Analogue output signal (No applicable)
Binary input signal are Active signal
from DCS 3A1087-S7
Binary output signal to DCS 3A1087-S7 &
3A1087-S8
Grounds are connected to the 3A1087-S7 &
corrected ground level: 3A1087-S8
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Procedure for K-002A; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
4. Cabinet EPS visual inspection
The cable is suitable, connected to
3A1087-S5
the defined terminal
The cables connected to +/- terminal
3A1087-S5
are tightened.
Without external equipment, such as 3A1087-S2 &
a rectifier, connected in EPS parallel 3A1087-S5
operation (No applicable)
Procedure for K-002A; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
5. Cabinet Energization
CIU power supply voltage is correctly
3A1087-S2
AC240V/50HZ Actual:
EPS power supply／output voltage is
correctly AC240V／DC48V±5%.
3A1087-S2
Actual:
See to the important notice-1.
DC24V power supply／output voltage
is correctly AC240V／DC24V±1.5% 3A1087-S2
Actual:
Each isolator (IA,TSI etc) power
supply voltage is correctly 3A1087-S6
DC20…DC35V Actual:
Important notice-1
Be sure to disconnect the wiring the output of EPS (AC/DC12 DC48V, 9.2A 500W D-
TOP500/2-54) because the cylinder suction valve is not installed.
P.3 / 24
Procedure for K-002A; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
6. CIU configured with HSS software
System configuration：Assign an
CIU parameter
Actuator to SIM and 9,600baud on
2520-K-002A
control interface
GIM：Enter Min. Speed and error
delay…shall be appx, 10% below CIU parameter
nominal speed. A error delay is 2520-K-002A
possible from 0…5seconds.
GIM：Enter TDC offset…The TDC-
offset is defined as the offset in
degrees crank angle between the
TDC-Signal and the real TDC position See to the important
of the reference cylinder. notice-2.
Note); Please see to the P.9/11 for
more detail TDC-offset.
GIM：Control Interface configuration CIU parameter
2520-K-002A
Actuator configuration：Edit actuator CIU parameter
2520-K-002A
Time configuration：Set “hours of
operation” and “hours of control “ in CIU parameter
CIU window. 2520-K-002A
CIU Modbus configuration…When
MODBUS is chosen as a control
interface.
Slave Address： 、 Baud (No applicable)
rate： 、 Parity：
Stop bit： 、 □：ASCII 、
□：RTU、 □：RS232、 □：RS485
Configuration checked in the display CIU parameter
mode. 2520-K-002A
File saved, parameters set. CIU parameter
2520-K-002A
Important notice-2
It will be done these contents, after no load test run of the compressor is finished,
because the compressor should be frequently rotated in order to check the TDC off set
position.
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Procedure for K-002A; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
7. Lop check
SIM Triggering test…each actuator is See to the important
correctly addressed. notice-3.
CIU check…All suction valve See to the important
temperatures are indicated. notice-3.
Simulation-1 (Min rpm) Check a
voltage with an actuator electric See to the important
terminal. DC48V±5% notice-3.
Simulation-2 (1,000rpm) Run See to the important
successfully performed. notice-3.
TDC signal is indicated on IA and See to the important
CIU. notice-2.
CIU to DCS…□：ERR (normal=1)、□
：WA (normal=1) 3A1087-S8
DCS to CIU…□：SIM (simulation=1) (No applicable)
DCS to CIU…□：EN (enable=1) 3A1087-S8
CIU to DCS…analogue output (No applicable)
DCS to CIU…Load signal (check an
analogue input every 5% 0，5,10… 3A1087-S7
90.95.100%)
Important notice-3
It will be done these contents, after the following articles are finished.
Installed the cylinder suction valve.
Installed the actuators on a permanent basis.
Flushed the hydraulics line of the actuators.
Inject the hydraulics oil into the actuators.
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Procedure for K-002A; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
10. DCS/PLC HydroCOM implement
with DCS/PLC according control
philosophy
Control of Hydraulic unit
Process control SAT PROCEDURE;
Malfunction and handling Refer to Doc. 5636-
Control parameters VP-2520-K-002A/B-
Control action of bypass (spillback) 135 (4G95505)
valve
P.6 / 24
Procedure for K-002B; it connected with the defined terminal?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
3. Cabinet CIU visual inspection
Bus lines CIU – actuators (shielding
3A1087-S13
connected to SLD)
TDC signal sensor-isolation amplifier-
3A1087-S12
CIU
Load input signal 3A1087-S13
Analogue output signal (No applicable)
Binary input signal are Active signal
from DCS 3A1087-S13
Binary output signal to DCS 3A1087-S13 &
3A1087-S14
Grounds are connected to the 3A1087-S13 &
corrected ground level: 3A1087-S14
Procedure for K-002B; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
4. Cabinet EPS visual inspection
The cable is suitable, connected to
3A1087-S11
the defined terminal
The cables connected to +/- terminal
3A1087-S11
are tightened.
Without external equipment, such as 3A1087-S2 &
a rectifier, connected in EPS parallel 3A1087-S11
operation (No applicable)
P.7 / 24
Procedure for K-002B; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
5. Cabinet Energization
CIU power supply voltage is correctly
3A1087-S2
AC240V/50HZ Actual:
EPS power supply／output voltage is
correctly AC240V／DC48V±5%.
3A1087-S2
Actual:
See to the important notice-1.
DC24V power supply／output voltage
is correctly AC240V／DC24V±1.5% 3A1087-S2
Actual:
Each isolator (IA,TSI etc) power
supply voltage is correctly 3A1087-S12
DC20…DC35V Actual:
Important notice-1
Be sure to disconnect the wiring the output of EPS (AC/DC12 DC48V, 9.2A 500W D-
TOP500/2-54) because the cylinder suction valve is not installed.
P.8 / 24
Procedure for K-002B; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
6. CIU configured with HSS software
System configuration：Assign an
CIU parameter
Actuator to SIM and 9,600baud on
2520-K-002B
control interface
GIM：Enter Min. Speed and error
delay…shall be appx, 10% below CIU parameter
nominal speed. A error delay is 2520-K-002B
possible from 0…5seconds.
GIM：Enter TDC offset…The TDC-
offset is defined as the offset in
degrees crank angle between the
TDC-Signal and the real TDC position See to the important
of the reference cylinder. notice-2.
Note); Please see to the P.9/11 for
more detail TDC-offset.
GIM：Control Interface configuration CIU parameter
2520-K-002B
Actuator configuration：Edit actuator CIU parameter
2520-K-002B
Time configuration：Set “hours of
operation” and “hours of control “ in CIU parameter
CIU window. 2520-K-002B
CIU Modbus configuration…When
MODBUS is chosen as a control
interface.
Slave Address： 、 Baud (No applicable)
rate： 、 Parity：
Stop bit： 、 □：ASCII 、
□：RTU、 □：RS232、 □：RS485
Configuration checked in the display CIU parameter
mode. 2520-K-002B
File saved, parameters set. CIU parameter
2520-K-002B
Important notice-2
It will be done these contents, after no load test run of the compressor is finished,
because the compressor should be frequently rotated in order to check the TDC off set
position.
P.9 / 24
Procedure for K-002B; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
7. Lop check
SIM Triggering test…each actuator is See to the important
correctly addressed. notice-3.
CIU check…All suction valve See to the important
temperatures are indicated. notice-3.
Simulation-1 (Min rpm) Check a
voltage with an actuator electric See to the important
terminal. DC48V±5% notice-3.
Simulation-2 (1,000rpm) Run See to the important
successfully performed. notice-3.
TDC signal is indicated on IA and See to the important
CIU. notice-2.
CIU to DCS…□：ERR (normal=1)、□
：WA (normal=1) 3A1087-S14
DCS to CIU…□：SIM (simulation=1) (No applicable)
DCS to CIU…□：EN (enable=1) 3A1087-S14
CIU to DCS…analogue output (No applicable)
DCS to CIU…Load signal (check an
analogue input every 5% 0，5,10… 3A1087-S13
90.95.100%)
Important notice-3
It will be done these contents, after the following articles are finished.
Installed the cylinder suction valve.
Installed the actuators on a permanent basis.
Flushed the hydraulics line of the actuators.
Inject the hydraulics oil into the actuators.
P.10 / 24
Procedure for K-002B; it satisfied the defined check contents?
Test result
Item Procedure Refer to draw. No.
TAKREER SECL MES/HOE
10. DCS/PLC HydroCOM implement
with DCS/PLC according control
philosophy
Control of Hydraulic unit
Process control SAT PROCEDURE;
Malfunction and handling Refer to Doc. 5636-
Control parameters VP-2520-K-002A/B-
Control action of bypass (spillback) 135 (4G95505)
valve
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CIU - Parameter
Project: 2520-k-002a default.su4
GIM: Compressor: 2520-k-002a
CIU-Mode: HardWired
Min. Speed: 300 rpm
TDC Offset: 0 ‹CA
Delay error: 2..3 s
Modbus: Interface Slave# Baud Parity Stop Mode Medium
Control 1 9.600 none 1 RTU RS485
Monitoring 1 9.600 none 1 RTU RS485
System: SIM # 1 2 3 4 5 6 7 8 9 A B Baudrate
1 ACT2 ACT2 ACT2 ACT2 - - - - - - - 9.600
2 ACT2 ACT2 - - - - - - - - - 9.600
Profiles: List empty ...
SIM 1:
Allocated
Values: OUT 1: OUT 2: OUT 3: OUT 4: OUT 5: OUT 6: OUT 7: OUT 8:
A1.1 Temp A1.2 Temp A1.3 Temp A1.4 Temp
ACT MechPos SOLoff Hydr.Press Adjust (bar)
Info (‹CA) (‹CA) (bar) Low High
1.1 1HE 0 13 - - - 0.0
1.2 1CE 180 19 - - - 0.0
1.3 1CE 180 19 - - - 0.0
1.4 1HE 0 13 - - - 0.0
SIM 2:
Allocated
Values: OUT 1: OUT 2: OUT 3: OUT 4: OUT 5: OUT 6: OUT 7: OUT 8:
A2.1 Temp A2.2 Temp
2017/01/10 13:50:17 Page 1
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ACT MechPos SOLoff Hydr.Press Adjust (bar)
Info (‹CA) (‹CA) (bar) Low High
2.1 2HE 0 12 - - - 0.0
2.2 2CE 180 19 - - - 0.0
2017/01/10 13:50:17 Page 2
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CIU - Parameter
Project: 2520-k-002b default.su4
GIM: Compressor: 2520-k-002b
CIU-Mode: HardWired
Min. Speed: 300 rpm
TDC Offset: 0 ‹CA
Delay error: 2..3 s
Modbus: Interface Slave# Baud Parity Stop Mode Medium
Control 1 9.600 none 1 RTU RS485
Monitoring 1 9.600 none 1 RTU RS485
System: SIM # 1 2 3 4 5 6 7 8 9 A B Baudrate
1 ACT2 ACT2 ACT2 ACT2 - - - - - - - 9.600
2 ACT2 ACT2 - - - - - - - - - 9.600
Profiles: List empty ...
SIM 1:
Allocated
Values: OUT 1: OUT 2: OUT 3: OUT 4: OUT 5: OUT 6: OUT 7: OUT 8:
A1.1 Temp A1.2 Temp A1.3 Temp A1.4 Temp
ACT MechPos SOLoff Hydr.Press Adjust (bar)
Info (‹CA) (‹CA) (bar) Low High
1.1 1HE 0 13 - - - 0.0
1.2 1CE 180 19 - - - 0.0
1.3 1CE 180 19 - - - 0.0
1.4 1HE 0 13 - - - 0.0
SIM 2:
Allocated
Values: OUT 1: OUT 2: OUT 3: OUT 4: OUT 5: OUT 6: OUT 7: OUT 8:
A2.1 Temp A2.2 Temp
2017/01/10 13:51:02 Page 1
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ACT MechPos SOLoff Hydr.Press Adjust (bar)
Info (‹CA) (‹CA) (bar) Low High
2.1 2HE 0 12 - - - 0.0
2.2 2CE 180 19 - - - 0.0
2017/01/10 13:51:02 Page 2
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PUNCH LIST FORM
Client project No: Date of issue Sub- con Unit Area location
Inspection parties Acceptence
Punch
No Tag No Description Raise BY Subcon Contractor Company Category Remarks
10
11
12
13
CATEGORY OF WORK TO BE COMPLETED
A To be closed prior to Mechanical Completion
B To be closed prior to the Completion of Commissioning
C To be closed prior to the Provisional Acceptance
SECL-IU-PUNCH-00001
