P_FORM 20-30ing 11.9.
2007 8:36 Pagina 1
FORM 20
FORM 30
P_FORM 20-30ing 11.9.2007 8:36 Pagina 2
FORM 20
Simple data imput and low power
consumption with FORM 20
2
P_FORM 20-30ing 11.9.2007 8:36 Pagina 3
Contents Highlights 4
The mechanism 6-7
The generator 10
The control 11-12
Job preparation 13
About GF Agiecharmilles 14-15
FORM 30
The ideal machine for big mould,
with high performances: FORM 30
3
P_FORM 20-30ing 11.9.2007 8:36 Pagina 4
Highlights Swiss top technology with
best price-performance ratio
FORM 20 and FORM 30, simple han-
dling combined with Swiss technology,
with a price-performance ratio that
is unequalled in this branch segment.
- simple conversational program-
ming system
- ergonomic layout
- wealth of technologies
P_FORM 20-30ing 11.9.2007 8:36 Pagina 5
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The mechanism Reliable design concept
for longtime quality
The design concept of the FORM 20
and FORM 30 series is based on a
tried and tested C-frame construction.
The substructure of the machine, the
column, table and quill are made
from an ultra rigid cast iron in order
to guarantee class leading stiffness
and optimised thermal stability.
The table and all major mechanical
components, such as the recirculating Z
ball screw and the guides for the
axes, are over engineered, guarantee-
ing precision and repeatability and
consequently ensuring years of
trouble free service even in the
toughest workshop environment.
Y
Thanks to the CNC controlled C-
axis integrated into the quill of the
Z-axis, FORM 20 and FORM 30 are
incredibly flexible machines, with
which 4 axes can be interpolated
simultaneously. Allows curved
recesses and undercuts by rotat-
ing the C-axis and 3D vector
widening.
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P_FORM 20-30ing 11.9.2007 8:37 Pagina 7
Electrode changer
4 electrode positions on FORM 20
and 6 electrode positions on FORM 30
for unattended machine operation.
7
P_FORM 20-30ing 11.9.2007 8:37 Pagina 8
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P_FORM 20-30ing 11.9.2007 8:37 Pagina 9
FORM 20
FORM 30
P_FORM 20-30ing 11.9.2007 8:37 Pagina 10
The generator High performances
with low power consumption
The FORM 20 and FORM 30 series are
Technology:
equipped with one of the most mod-
The FORM 20 and FORM 30 series
ern generators in the world for EDM
encompass the most varied combina-
die sinking.
tions of workpiece and electrode
Thanks to its dynamic system, which
materials.
is integrated into the intelligent part
All the technology series are present
of the generator, the EDM process is
in the machine and can be called in
continuously optimised with every
for the most varied applications
impulse meaning electrode wear even
under the finest finishes is dramati-
cally reduced. Control of the process
takes place in fractions of a second,
and produces very homogeneous, uni-
form surface finish.
State-of-the-art technology is
employed so that energy consumption
is as low as possible. As well as min-
imising cost of ownership it means
the amount of heat dissipated into the
workshop is dramatically reduced.
Thanks to this approach, the FORM 20
and FORM 30 has the lowest energy
consumption of any EDM machine
worldwide, just 3.7 kW/h at full power.
The high power generator has maxi-
mum output of 72A on FORM 20 and
104A on FORM 30.
The generator's switchgear cabinet is
equipped with a closed water-air
cooling circuit which is controlled by
the cooling unit within the system. To
ensure the longest life and reliability
of the electronics, they are contained
within a dust proof cabinet, in which
the temperature is also monitored
and stabilized.
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The Control Fast setup and easy operation
The numeric control of the FORM 20
and FORM 30 series is based on an
industrial computer with an LCD-flat
screen and works with the MS
Windows XP operating system. The
operator interface is operated with a
mouse; in addition, a USB port is pro-
vided allowing easy transfer of data.
The equipment can be integrated
Set-up page of
comfortably into a data network via workpiece and
LAN, for remote monitoring and data electrode
management from an external PC or
send CMM coordinates from a meas-
uring machine.
The operator interface is designed
with intuitive symbols and program-
ming aids and can be easily operated
even by less experienced users, how-
ever, it includes all the functions
required for the creation of more
complex moulds providing enough Graficheck of
flexibility for the most experienced programmed Job
user.
The FORM 20 and FORM 30 is the
most user friendly and intuitive CNC
EDM machine on the market.
Detailed machining
sequence
Process control
and erosion optimizing
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Simple and safe Job programming
With its AEP programming (Automatic
Erosion Programming) a conversa-
tional type of data input takes place.
The relevant instructions appear on
the screen and the user is guided
through all the phases of program-
ming. This means that thanks to AEP
simplicity the time to productivity is
the absolute minimum and even new
users can be programming complex
forms within hours of delivery.
From simple moulds with one elec-
trode through to complex moulds with
several cavities, the AEP system
guarantees reliability and to ensure
that the processed program is correct
it can be graphically simulated.
In addition to AEP programming, the
system offers the possibility of using
an advanced programming module
with which the operator can retrieve
records, run subroutines and freely
program the machine.
The control can also import ISO
geometries for contours and data with
reference points.
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Job Preparation Easy setup for quick start of erosion
C C
F
E
D
D A
Y X
Measuring cycles
A Corner touching
B X/Y edge and Z finding
C Internal centering
D External centering
E Alignement of the electrode
F Angular position of the workpiece
The most common measuring cycles, The measuring cycles can be pro-
from simple measuring of Z-level to grammed and integrated into a job Achieving the Highest
rotating the workpiece around the program. Allowing the unattended
Removal rates:
C-axis, are integrated into the control. machining of multiple pieces, making
Thanks to these measuring cycles, out of hours operation a simple affair.
Removal rates up to
the position of the workpiece is plot- 1000 mm3/min. on
ted, and the operator no longer has to The FORM 20 and FORM 30 series are FORM 30 with the 104A
adjust the workpiece. This means the ideal machines for inexperienced generator, roughness
time to erosion is minimised and the users in the field of general engineer- up to Ra 0.2 µm, just
workpiece can be placed in the work- ing and tool production. With FORM 20
3.7 kW/h power con-
ing area roughly. And then the opera- and FORM 30, EDM die sinking is no
tor can start the erosion. longer reserved just for absolute
sumption on FORM 20,
experts. simple programming
with AEP.
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About GF AgieCharmilles
Milling High-Speed and High-Performance Milling Centers
In terms of cutting speed, HSM centers are 10 times faster than
conventional milling machines. Greater accuracy and a better surface
finish are also achieved. This means that even tempered materials
can be machined to a condition where they are largely ready to use.
One essential advantage of HSM is that with systematic integration,
the process chain can be significantly shortened. HSM has developed
alongside EDM into one of the key technologies in mold and tool making.
EDM Electric Discharge Machines
EDM can be used to machine conductive materials of any hardness
(with the exception of steel or titanium) to an accuracy of up to onethousandth
of a millimeter with no mechanical action. By virtue of these
properties, EDM is one of the key technologies in mold and tool making.
There are two distinct processes – wire-cutting EDM and
die-sinking EDM.
Automation Tooling, Automation, Software
Tooling for fixing workpieces and tools; automation systems and system
software for configuring machine tools and recording and exchanging
data with the various system components.
Spindle HSM Spindle Technology
Development, production and sale of the motor spindles that form
the core components of modern HSM centers. The spindles rotate at
speeds between 10 000 and 60 000 rpm.
Service Services and Consumables
Service, maintenance, spare parts and consumables for EDM, milling
and HSM systems as well as for other machine tools; consumables
include filters, wire, graphite, copper electrodes and special resin.
P_FORM 20-30ing 11.9.2007 8:37 Pagina 15
© 2007 GF AgieCharmilles
The technical data and illustrations are not binding.
They are not warranted characteristics and are subject to change.
P_FORM 20-30ing
11.9.2007
8:37
Pagina 16
Contact
www.gfac.com
Achieve more...
259.804.512
DT form 20-30 ing 12.9.2007 14:47 Pagina 2
Technical Data
FORM 20 and FORM 30, die sinking machine
in cast C frame and crosstable design
FORM 20 FORM 30
X. Y. Z axes
Travel X. Y. Z mm 350 x 250 x 250 600 x 400 x 400
Positioning resolution µm 0.5 0.5
Worktank
Worktank size width x depth x height mm 955 x 540 x 350 1200 x 800 x 500
Max. workpiece size mm 800 x 500 x 265 1000 x 700 x 400
Manual bath level mm 140-310 150-450
Door width mm 830 1200/550
Worktable
Worktable size width x depth mm 630 x 400 800 x 600
Max. load kg 200 1000
Distance floor to clamping level mm 900 900
Z axis
Max. electrode weight without C axis kg 50 100
Max./Min. head to table distance chuck mm 480/230 650/250
Integrated C axis
Max. electrode weight on automatic chuck kg 50 50
Rotation speed r.p.m. 0-55 0-55
Tool Changer
Number of electrodes pos 4 6
Max. electrode size mm 75 75
Max. electrode length mm 280 280
Max. electrode weight kg 5 5
Weight total kg 20 20
Generator
Generator type APG FORM APG FORM
Max. machining current A 72 104
Max. material removal mm3/min 750 (gr-st) 1000 (gr-st)
Best surface finish Ra copper-steel µm 0,2 0,2
Standard technology Copper/Steel, Copper/Aluminum,
Copper tungsten/carbide, Graphite/Steel...
Process adaptation according to the degree of difficulty ACC/ACO automatic
Polarity Programmable Programmable
Electroerosive polishing Agiebril Agiebril
Flushing unit
Injection Through the workpiece and lateral
Suction Through the workpiece
DT form 20-30 ing 12.9.2007 14:47 Pagina 3
FORM 20 FORM 30
Dielectric unit
Capacity l 270 750
Paper filteration cartridges piece 2 6
Filter quality µm 3-5 3-5
Filter autonomy 40 h at 32 A 100 h at 32 A
Cooling
Integrated heat exchager air / wather for the cabinet
Integrated heat exchager dielectricum / wather for the dielectricum
Machine
Machine dimensions width x depth x height mm 1300 x 1850 x 2500 2000 x 2600 x 2700
Cabinet dimension width x depth x height mm 750 x 900 x 1915 750 x 900 x 1915
Cabinet weight kg 300 300
Weight total without dielectric kg 2000 3000
Floor space width x depth mm 3000 x 3500 4500 x 4500
Power supply
Standard voltage 3x380V/400V±10%. 50/60Hz (50Hz is standard)
Operator interface system
Control unit integrated 15” flat panel display, mouse
Remote control for manual axes movement X/Y/Z/C and general functions for work preparation JOGBOX with LCD Display
Operating system Windows / multitasking
CPU’s Pentium for CNC and operator interface
Storage capacity > 20 GB HD, 512 MB Ram
Servo controlled axes X/Y/Z/C axes
Units of measurement mm/inch
Smallest programmable step X/Y/Z/C axes 0.001 mm / 0.001°
Visualisation of erosion data Graphics display: power, stability, speed, depth
Program structure Automatic Erosion Programing (AEP-guided)
Pickup cycles for automatic determination of workpiece position and electrode Intuitive programming with icons
Orbital movement in space for every application Ve c tor, circular, ve c tor 2D / 3D
Equimode, continuous circular / spherical
Module for contouring Geometry 3D
Help functions, explanations with text and graphics Manual integrated in the operating system
Machining simulation and positioning Program check without erosion
Languages EN,DE,CN,CZ,DK,ES,FR,IT,K,JP,NL,PL,PT,RU
Data storage media USB
Interfaces for external peripheries 1 x RS232C; 1 x Parallel; 1 x LAN; 2 x USB
Chiller included
in standard configuration
Chiller specifications
Dimension: 450 x 500 x 1050 mm
Cooling Capacity: 5 kW
Power Supply: 3 x 380 V 50 Hz (60 Hz as option)
Rated Power: 2.5 kW
Rated Current: 7 A
Controlled Temperature Range: 15~50o C, Control Accuracy +/- 1o C
Minimum Flow Rate: 32 l/min.
Ambient Temperature: 10~45o C, auto stop if temperature > 48o C
DT form 20-30 ing 12.9.2007 14:47 Pagina 4
626
670
730
FORM 20
1260 400 760
FORM 30 800
840
890
2000 600 760
626
670
730
DT form 20-30 ing 12.9.2007 14:47 Pagina 1
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