AgieCharmilles
Wire EDM-Expert
General interface
EDM – R&D – HMI SW
Jan 2015
IGa
AgieCharmilles
Goal
The goals of the general “Wire EDM-Expert interface” are :
Provide interface to access the EDM data for the
AgieCharmilles products to the CadCam builders, allowing to
build complete Jobs “ready for execution”
Centralise through an unique interface, the access to the EDM
of the principal Wire AgieCharmilles machines.
Provide a simple interface, “CadCam user” oriented, which is
not supposed to change, even if the EDM data / AgieCharmilles
internal structures will change.
(i.e. no dependance from TecCut/CT-Expert interfaces
evolutions)
2010.01.11 p, 2
2010 situation
EDM needs Machine
Geometry (Precision, Model /
Ra, Passes,…) Options
Definition
ISO
Access to EDM data is different CadCam /
for each machine model, and
JOB
can vary with SW versions
EDM data contains
informations for CadCam
TecCut CtExpert EdmExpert (offsets, speeds, …), and
the Generator settings
(AGV) (Millennium) (Orange)
AGV EDM Millennium EDM Orange EDM
data data data
2010.01.11 p, 3
Evolution principle
EDM needs Machine
Geometry (Precision, Model /
Ra, Passes,…) Options
Definition
ISO
CadCam /
JOB
Unique EDM-Expert interface
TecCut CtExpert EdmExpert
EdmExpert
(AGV) (Millennium) (Orange)
(AC CUT)
AGV EDM Millennium EDM Orange EDM AC CUT EDM
data data data data
2010.01.11 p, 4
Principle
The unique EDM-Expert interface will provide simple functions to
define the machining requirements, and the target machine
options
The interface will deal with the several EDM-Experts according
to the machine model and specific interfaces, and provide the
required data to the CadCam
In case of new machine models / EDM data evolutions, the
interface will make an “isolation” to avoid modifications to the
CadCam
2010.01.11 p, 5
Presentation of AC CUT EDM-Expert (1)
Red fields are
mandatory : they are
Start HMI
the minimal
information to be
filled
Machine description
fields are the Options.
They can be modified
for PC versions, not on
real machines
Wires list is used to
Machining constraints
force Wire choices.
are used to describe
If nothing is selected,
performances targets
it is equivalent to
and machining
selecting all possibles
conditions
wires.
2010.01.11 p, 6
Presentation of AC CUT EDM-Expert (2)
Column sort buttons
are used to help the
best sequence
selection
When minimal
information is
defined, possible EMD
sequences are
displayed.
2010.01.11 p, 7
Presentation of AC CUT EDM-Expert (3)
When desired
sequence is selected,
the Generate button
will build the Settings
sequence
2010.01.11 p, 8
Examples of possible requests
What is the fastest EDM sequence to cut a 40 mm Steel with 3
passes / BercoCut 0.25 on a Millennium machine?
What is the most precise EDM sequence/Wire to cut a 40 mm
Steel with 10° degrees of taper ?
Etc …
2010.01.11 p, 9
Detailed view
CadCam
Cut 2000 Cut 2000 CUT X00 MS/SP Fi X40 / CUT X00 Fi X40 CUT X00
Vision AC CUT AC CUT Millenium Millennium
Homemade Fanuc Fanuc
Registry
Unique EDM-Expert interface
EdmExpert EdmExpert EdmExpert
(AC CUT_A) (AC CUT_F) (AC CUT_F)
TecCut TecCut GesTec GesTec CtExpert
AGV AGV CUT MILLENNIUM MILLENNIUM
CUT 2000 CUT E - P CUT X00 mS/Sp Millennium Millennium
Millennium EDM
EDM
EDM data EDM data EDM data EDM data data
data
2010.01.11 p, 10