ERECTION MANUAL

www.PEBsteel.com

ERECTION MANUAL
For Site Engineers

Year 2014

PEB Steel Buildings Co., Ltd

PRE - ENGINEERED BUILDINGS

PEB Steel Buildings Co., Ltd

HCMC Office:
Unit 701, 7th Floor, C.T Plaza, 60A Truong Son St., Ward 2, Tan Binh Dist.,
Ho Chi Minh City, Vietnam.
Tel : (84) (8) 3 8 475 475 Fax: (84) (8) 3 8 476 476

Factories:
Dong Xuyen Industrial Park, Ba Ria Vung Tau Province, Vietnam.
Pithampur, Madhya Pradesh State, India.
 GENERAL INTRODUCTION

CONTENTS
1. GENERAL INTRODUCTION 3
1.1. INTRODUCTION 3
1.2. IMPORTANT NOTICE 3
1. GENERAL INTRODUCTION
2. BASIC PRINCIPLES 4-7
2.1. JOB SITE PREPARATION 4 1.1. INTRODUCTION
2.2. FOUNDATIONS AND ANCHOR BOLTS 4-6
2.3. MATERIAL LAYOUT 7 The policy of PEB STEEL is to create satisfied customers. Buildings are designed using sound
2.4. RECEIVING YOUR BUILDING 7
principles of Engineering. Fabrication is of the highest quality. However, there remains one final and
all important phase that must be accomplished. That is, the assembling of the various component
3. STORAGE & PROTECTION 8-9
parts those make up the building. This final phase is “ERECTION”.
3.1. FOR ROOF & WALL PANELS 8
3.2. FIBERGLASS BLANKET INSULATION 8
3.3. PROPER STORAGE FOR MAIN FRAME & GALVANIZED MEMBERS 9 The term “ERECTION” is generally thought of as applying to the fabricated steel for the building, but
it is much more. It actually begins with the foundation, building anchorage and carries through to
4. ERECTION PROCEDURE FOR MAIN FRAMES 10-30 cleaning up the jobsite on completion of erection. It is our purpose here to help you in obtaining
4.1. STRUCTURAL FRAMING ERECTION PROCEDURE 10-17 “Quality Erection” there by creating an owner completely satisfied and proud of his PEB STEEL
4.1.1. DETAIL ERECTION GUIDE FOR STRUCTURAL FRAME 10-16 building.
4.1.2. RIGID FRAME CONNECTION DETAILS 17
4.2. PEBHYBRID ERECTION PROCEDURE 18-24 The methods and procedures suggested by this erection guide are fundamental in nature and
4.2.1 DESCRIPTION 18
4.2.2 ADVANTAGES 18 represent good, safe erection practices. They can, and should be modified when necessary to adapt to
4.2.3 ERECTION PROCEDURE FOR PEBHYBRID 18-24 special conditions or circumstances. Before you begin, familiarize yourself with the building details
4.3. CHOICE OF THE CRANE 25-28 and the sequence of erection. This will enable you to plan your work and avoid unnecessary delays
4.4. LOAD ON FRAMES AND PURLINS 29 during construction.
4.5. METHODS OF BOLT TIGHTENING 29-30
4.6. STRUCTURAL FASTENERS 30

1.2. IMPORTANT NOTICE

5. INSTALLATION PROCEDURE FOR ROOFING, CLADDING, FLASHING & TRIMS 31-43
5.1. GENERAL NOTE 31 If PEB STEEL erection crews are not being used to erect the building, PEB STEEL accepts no
5.2. INSTALLATION OF ROOFING FOR LOK-SEAM® & CLADDING 31-39
5.3. INSTALLATION OF ROOFING FOR PEBSEAM128TM 40-43 responsibility for erection quality, leakage, defects or collapse due to negligence or improper erection
5.4. INSTALLATION OF TRIM AND ACCESSORIES 43 procedures.

6. FINAL CHECK 44

7. SAFETY ORDERS 45

8. SAFETY PHOTOS UNDER CONSTRUCTION 46-52

9. BASIC ERECTION EQUIPMENTS 53-54

9.1. LIFTING EQUIPMENT, ROPES AND LINES. 53
9.2. ELECTRICAL EQUIPMENT 53
9.3. HAND TOOLS 54

10. RELATED FORM 55-60

10.1. SITE DAILY REPORT 55
10.2. ERECTION WEEKLY REPORT 56
10.3. A/B SETTING INSPECTION 56
10.4. PLUMBING INSPECTION 57
10.5. HIGHT STRENGTH BOLTS INSPECTION RECORD 58
10.6. ACCEPTANCE MINUTE WORK 59
10.7. FINAL INSPECTION REPORT 60-61
10.8. PUNCH LIST FORM 62

03
 BASIC PRINCIPLES BASIC PRINCIPLES

2. BASIC PRINCIPLES STEP 1 STEP 2

AB Setting Marking center line and elevation
2.1. JOB SITE PREPARATION

If you have not already done so, you must now make a detailed inspection of the job site and note all
conditions that will affect building erection.

Some important points to check are:

A. Location Center line marking

1. Job Site – is it clean, level and ready. The ground-soil is hard enough for crane to move
2. Storage location
B. Accessibility for delivery trucks and equipments Elevation marking

C. Obstructions, below ground, above ground, overhead cables

D. Maneuvering room for equipments
E. Utilities available.

Existing conditions should be determined before material delivery and should be considered in
pre-construction planning. There are many benefits to a clean and orderly job site. STEP 3
Insert AB, template and Tack weld hub and A/B
tack weld hub and AB

Center line marking

Elevation marking

STEP 4 STEP 5
Pouring concrete Removing template

Tack weld hub and A/B

Job site is clean and ready to receive your building
Center line marking

2.2. FOUNDATIONS AND ANCHOR BOLTS

Elevation marking

Any building, regardless of size or type, depends on a good foundation for a satisfactory life expectancy
and a minimum maintenance cost during that life. Accurate foundation dimensions and proper anchor
bolt locations are critical to the overall erection procedure. Therefore it should be accurate and within
the tolerance specified in the erection drawing.

04 05
 BASIC PRINCIPLES BASIC PRINCIPLES

2.3. MATERIAL LAYOUT

Materials should be laid out to avoid double handling, layout will depend on size of building and site
conditions. Use timber blocks between bundles or members for ease of handling.

2.4. RECEIVING YOUR BUILDING

All PEB STEEL buildings are carefully checked and loaded to ensure safe delivery and to avoid shortages.
Materials are packaged and can be unloaded by use of heavy duty Fork-lift or by crane. Care should be
exercised when handing materials to avoid damages.

At time of unloading, materials should be checked against Bill of Materials or Packing List. Any shortages
must be reported to PEB STEEL within a week. After this time PEB STEEL will not accept responsibility
for shortages or transit damage.
Some pictures for Unloading at job site

A/B was assembled and connected to steel rod by welding

Following up during casting concrete to make sure that the position of A/B is not move

06 07
 STORAGE AND PROTECTION STORAGE AND PROTECTION

3. STORAGE AND PROTECTION Cover with canvas tarpaulin to protect from rain
» Tie down cover ends to keep from wind blows
3.1. FOR ROOF & WALL PANELS » Block above ground to keep water out
» Wood slabs to serve as platform for laying down the insulations.
When galvanized or zincalume panels becomes wet from rain, natural condensation or other
causes, white rust may result. This may occur either during transit or due to improper storage at 3.3. PROPER STORAGE FOR MAIN FRAME & GALVANIZED MEMBERS
the job site.

If sheetings are to be stored temporarily in open area and this is absolutely necessary, then they
should be covered with tarpaulin or any water proof materials. (Never use plastic since it
promotes moisture). If no covering is available, the procedure shown below must be followed to
prevent the entry of moisture into the panels and consequent storage stain.

3
SLOP
E 15 o
900 - 20 o
1
WATER ROOF
PAINTED PANEL
COVERING
300

2
Z/A PANEL

DRY GROUND AIR SPACE

Panels are to be stacked on top each other and wooden supports need to be placed under the
bottom panels to provide air space. The top panels “3” is extended outward at least 900 mm plus
or minus and the second panels “2” to be extended down yard to almost near the ground to protect
the zincalume panels “1” below. Also wrap the upper portion of the panels “1” below about 300
mm of polythene sheets.

Note: Zincalume sheets should be keep away from whitewash, cement, lime, mud etc.

3.2. FIBERGLASS BLANKET INSULATION

STORAGE OF FIBERGLASS INSULATION

TARPAULIN 1

4 TIE

DRY GROUND

WOOD BLOCK
3 ABOVE GROUND
4 WOOD BOARD

ABOVE ALL, TIDINESS IS IMPORTANT FOR SAFETY,

AND WILL AVOID LOSS OR DAMAGE OF PARTS

08 09
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

4. ERECTION PROCEDURE FOR MAIN FRAMES STEP 3.

- Fixing temporary guide wire as sketch (consider degree max 500).
4.1. STRUCTURAL FRAMING ERECTION PROCEDURE
- Quantity of guide wire should be 6 meter/pcs in plane.

4.1.1. DETAIL ERECTION GUIDE FOR STRUCTURAL FRAME

STEP 1
- Installing columns, girts, flange brace and wall bracing, tube struts (if have)
- Checking alignment of columns before proceeding step 2.

Pipe Ø21x15x2 200

130
Pipe Ø21x15x2

10
Pipe Ø42x220x2
Temporary cable
bracing Pipe Ø21x185x2

100

700
Ground

60 0
Plate W2: 300x120x5 Pipe Ø42x700x2

Bolt M12x50 (Q’ty 4pcs) Stiffener W3: 60x50x5

Angle 75x75

15
00
Plate W1: 120x120x5

Detail B

RAFTER

Detail A

Note: Temporary bracing should keep until completed all items of Main frame.
STEP 2.
STEP 4.
- Using 2 cranes to lift first rafter (Crane capacity should be considered actual weight
- Lifting second rafter as sketch.
and height of rafter).
- Installing full purlins.
- We must start installation with bracing bay

10 11
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

STEP 5. STEP 6.
- Installing full roof bracing, tube struts and flange brace. - Continute to lift third rafter as step 2.
- Checking and aligning first bay before next rafter

* Correct purlin lapping

WRONG WRONG CORRECT

BIG FLANGE BIG FLANGE BIG FLANGE SMALL FLANGE

SMALL FLANGE BIG FLANGE

SMALL FLANGE
SMALL FLANGE
BIG FLANGE
BIG FLANGE
SMALL FLANGE SMALL FLANGE

* Correct stitch bolt

WRONG CORRECT

STEP 7.
When we completed 2 bays. We must start to fix:
- Purlin blocks
- Sag Arrestor
Note: (We must install the Purlin Block first and after that Sag Arrestor)

Purlin block

12 13
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

STEP 9.
- Lifting next rafter as sketch.
- Installing full purlins.

Sag arrestor

STEP 8.
- Installing roof bracing and flange brace.
- In case permanent bracing bays, 100% menbers must be installed.
- In case none bracing bay:
50% purlins and 100% flange brace must be installed.
100% girts and flange brace must be installed.
a
di
m
m
12
g
c in
ra
b

0
4 5
ry

<=
ra
po
m
Te

dia
m

STEP 10.
2m
g1
in

- Continute to install mainframe till finishing as step 2 to step 9.

c
ra

0
5
yb

4
<= - Doing alignment all erected frame.
r
ra
po

- Doing HSB tightening.

m
Te

- Pouring grouting before installation of roof and wall sheeting

14 15
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

Photos reference for structural framing erection 4.1.2. RIGID FRAME CONNECTION DETAILS
» Refer to Erection Drawings for quantity and size of bolts at every connections
» All connections bolts in rigid frames are high strength bolts
» All bolts are to be installed using the snug tight method unless noted otherwise.
» Install and tighten all bolts at all frame connections as each rigid frame is assembled.

16 17
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

4.2. PEBHYBRID ERECTION PROCEDURE

4.2.1 DESCRIPTIONS:
PebHybrid a form of Pre-Engineered Buildings, it was developed by PEB Steel Buildings Company
with:
- Columns are built-up sections;
- Rafters are truss structure from 2 Omegas cold formed section (upper and lower) connected
with square tubes hollow sections by bolts.
- All purlins, girts, flange bracings, X-bracings… are same PEB structures before.

STEP 2

- Inserting square tube as sketch.

- Fixing bolt and tightening

4.2.2. ADVANTAGES:

1. Save weight about 15-20% of rafters.

Insert square tube into top chord
2. Save time fabrication by roll cold formed machines form Galvanized coils no need welding &
painting.
3. Columns are built-up sections, can design for factories with overhead cranes.
4. Truss structure rafters (open web) better for useful space as fire, air, water…. piping systems.
5. Truss structure rafters also good for roof systems.
6. Galvanized rafters make long life for buildings, reduce maintenance cost.
7. Easier in transportation to jobsites.
8. Friendly for environment

4.2.3. ERECTION PROCEDURE FOR PEBHYBRID:

STEP 1
- Segregating materials and put them on timber support.

Insert bolt and tighten

18 19
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

STEP 3 STEP 6

- Joining 2 trusses together. - Fixing temporary guide wire as sketch.

Join 2 trusses together

STEP 4

- Installing columns, girts, wall bracing, strut tube and flange brace
- Align columns before lifting PebHybrid.

STEP 7

- Installing second rafters and completed all of Purlins, Bracing, Flange brace, etc. After that,
we must check and align this bay.
- Continue to third trusses as sketch.
- Installing flange brace for columns and trusses.

STEP 5

- Lifting first PebHybrid truss as sketch.

20 21
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

Photos Referrence for PebHybrid Erection

1. Fitting up rafters on the ground:

Purlin block

STEP 8

- Continute to lift next truss as sketch.

- Keep fixing sag arrestors and purlin blocks as sketch. 2. Installation mainframe:

- Continute to the end

STEP 9

- Continute to install mainframe till finishing as step 2 to step 8.

- Doing alignment all erected frame.
- Doing HSB tightening.
- Pouring grouting before installation of roof and wall sheeting.

22 23
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

4.3. CHOICE OF THE CRANE

3. Main frame:
The necessary height of crane beam depends on the height of permanent position of the highest
rafter in the building and on the length of above rafter.

Say: + Height of highest rafter is “h”

+ Length of rafter part is “L”

The crane - height (H) should be more than H = [h + ( L/4 )]

The degree between hoisting cable and rafter should be more than 450.

4. Sheeting:
≥ 45o

H
h
In other case, use the spreader – bar to support the erection, so you can save the crane-height.

5. Testing:

o
MIN 45

» The erection of first bay always requires more power. You should prepare all steel member and bring all
necessary girts, purlins, bracing cables, flange braces of first bay near to their permanent position and
build up the hoisting frame part one day before the erection.

24 25
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

ERECTION PHOTOS REFERENCE ERECTION PHOTOS REFERENCE

Setting steel column The first frame with temporary bracing

Connection between Rafter and column The first bay with full purlins and X-bracing

Connection between Rafter and Rafter Continue to next bay

26 27
 ERECTION PROCEDURE FOR MAIN FRAMES ERECTION PROCEDURE FOR MAIN FRAMES

ERECTION PHOTOS REFERENCE 4.4. LOAD ON FRAMES AND PURLINS

No loads should be supported from the purlins unless the building has been designed for additional
loads. In such cases the loads should not be supported from the purlins until the roof sheets have
been installed and fully screwed.

The following sketches show correct and incorrect methods of support from rafters and purlins.

- For structural frames - For PebHybrid frames

wrong correct
…Continue…
- For purlins

CORRECT

4.5. METHODS OF BOLT TIGHTENING

METRIC BOLT AND CAP SCREW TORQUE VALUES

4.8 8.8 9.8 10.9 12.9
Property
Class and 4.8 8.8 9.8 10.9 12.9 12.9

Head
4.8 8.8 9.8 10.9 12.9 12.9
Markings

5 10 10 12
Property
…Continue…
Class and

12
10
10
5
Nut Markings 5 10 10 12

Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9

Size Lubricated Drys Lubricated Drys Lubricated Drys Lubricated Drys
N-m Lb-ft N-m Lb-ft N-m Lb-ft N-m Lb-ft N-m Lb-ft N-m Lb-ft N-m Lb-ft N-m Lb-ft
M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1300 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 220 1650 2500 1850 3150 2350 2900 2150 3700 2750
Completed main frame installing M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500

28 29
 INSTALLATION PROCEDURE
ERECTION PROCEDURE FOR MAIN FRAMES
FOR ROOFING, CLADDING, FLASHING & TRIMS

5. INSTALLATION PROCEDURE FOR ROOFING, CLADDING, FLASHING & TRIMS

Do not use these values if a difference torque value or tightening procedure is give for specific
application. Torque values listed are for general use only. Check tightness of fasteners periodically.
5.1. GENERAL NOTES
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class. 1. Always use a chalk line for accurate drilling and screwing. This gives better appearance and
less risk of leakage due to misdrilling
Fasteners should be replace with the same or higher property class. If higher property class 2. At the end of each working day clean the roof with asoft brush. Sweep off old drill bits, pop
fasteners are used, these should only be tightened to the strength of the original. rivets, swarf from drilling or cutting. These items can cause rusting if they are not removed
3. When walking on the roof, do not stand on high ribs, stand only on the low ribs, preferably
a " Lubricated means coated with a lubricant such as engine oil, or fasteners with phosphate and oil
over the purlin line. Standing on high ribs can cause severe damage which could lead to
coatings. "Dry" means plain or zinc plated without any lubrication."
possible leakage
Make sure fasteners threads are clean and that you properly start thread engagement. This will 4. Do not walk on skylights
prevent them from failing when tightening. 5. Mark out the sheeting along the length of the building, this will give correct overlaps and avoid
creep.
Tighten plastic insert or crimped steel-stype lock nuts to the full torque value.

1
m
m
4.6. STRUCTURAL FASTENERS

The chart below identifies the most commonly used bolts in PEB Steel Building and indicates where
they are used in connecting the various components.

STANDARD BOLT METRIC STANDARD SIZE TYPICAL USE

M 16 45mm, 60mm TOO LOOSE TOO TIGHT CORRECT

Attachment of primary
M 20 60mm, 80mm
structurals where ®
5.2. INSTALLATION OF ROOFING FOR LOK-SEAM & CLADDING
(ASTM A – 325)
bolting forces are high
High – Strength Bolt, M 24 80mm, 100mm
(moment type connection) Sheeting installation procedure
Nut & Washer
or (DIN 8.8) M 30 120mm

Attachment of secondary
& Primary structurals
(ASTM A – 307) M12 30mm, 50mm
bolting forces are
Machine Bolt & Nut minimal.
or (DIN 4.6)

Used where bolt head will

be exposed in opening
(ASTM A – 307) M12 30mm where flush heads are
Fin Neck Bolt & Nut required for clearance
Or (DIN 4.6) or appearance.

30 31
 INSTALLATION PROCEDURE INSTALLATION PROCEDURE
FOR ROOFING, CLADDING, FLASHING & TRIMS FOR ROOFING, CLADDING, FLASHING & TRIMS

STEP 1. STEP 3
- Fixing rack support, rack angle as sketch. - Installing first Lokseam panel.
- Fixing screw at eave at sketch.

Clip

Rack support

Expansion clip

Rack angle

STEP 2.
- Laying insulation, fixing inside metal closure with bead mastic.
- Spacing among inside metal closures are 470mm.
- NFR-1 is always bottom layer as sketch.

STEP 4
- Continute to install Lokseam as step 2 to step 3.
Bead mastic
Inside metan closure

Fiber Glass

Aluminium Facing (Middle Layer)

NFR1 Facing (Bottom Layer)

32 33
 INSTALLATION PROCEDURE INSTALLATION PROCEDURE
FOR ROOFING, CLADDING, FLASHING & TRIMS FOR ROOFING, CLADDING, FLASHING & TRIMS

STEP 5 STEP 7
- Fixing drip trim, adjustable conner trim - Installing endwall panel as sketch.
as sketch. Adjustable conner trim

- Fixing inside foam clousure.

STEP 6
Installing wall panel as sketch.

Wall insulation should be clamped at the

eave-strut or secured with double-faced tape,
and pulled tight before screwing the panel.

Successive “drops” of insulation should be

stapled to the previous by the side tabs. This is
important to complete the vapour barrier seal.

Roof insulation should be fixed or clamped at

one eave strut and stretched as tight as
possible before fixing at the other eave strut.
On average sized buildings one roll of
insulation will span the full width, but on wider
STEP 8
buildings it may be necessary to splice, this
should be done on a purlin. After the roof - Fixing outside foam clousure.
sheets have been placed, the next run of
insulation can be stapled at the side tabs and
Connection between clip and LOK-SEAM® panel
work continue.

Fixing outside foam closure

Process lock with special machine

34 35
 INSTALLATION PROCEDURE INSTALLATION PROCEDURE
FOR ROOFING, CLADDING, FLASHING & TRIMS FOR ROOFING, CLADDING, FLASHING & TRIMS

STEP 9 STEP 11
- Fixing conner trim and eave trim. - Installing endwall panel as sketch.

Fixing eave trim

STEP 10 STEP 12
- Fixing gutter strap as sketch. - Bending top end panel.

Fixing gutter strap

Bending top end panel

36 37
 INSTALLATION PROCEDURE INSTALLATION PROCEDURE
FOR ROOFING, CLADDING, FLASHING & TRIMS FOR ROOFING, CLADDING, FLASHING & TRIMS

STEP 13 STEP 15
- Fixing outside metal closure with bead mastic. - Fixing PEB peak sign as sketch.

Fixing outside metal closure

STEP 16
- Installing downspout as sketch.

STEP 14
- Fixing ridge cap. Fixing downspout

STEP 17
- Seaming Lokseam panel and cleaning roof.

Fixing ridge cap

Completed Roof sheeting installing

38 39
 INSTALLATION PROCEDURE INSTALLATION PROCEDURE
FOR ROOFING, CLADDING, FLASHING & TRIMS FOR ROOFING, CLADDING, FLASHING & TRIMS

TM
5.3. INSTALLATION OF ROOFING FOR PEBSEAM128 STEP 6 STEP 7
Putting the PEBSEAM panel on right location Assembling PEBSEAM
STEP 1
STEP 2 and control straightness of end point of panel. clip and support Z clip
Installing the TR-0007 with double SC-1002 We must fix the first PEBSEAM panel and with two SC-1002
Installing the support Z clip from the end
screw at one location. Because length of TR-0003A by SC-1001 screw at 500mm. screws.
of purlin 70mm.
TR-0007 is 3100mm, each TR-0007 should be
had 12 screws at six locations as below figure.
PEBSEAM panel
Z clip
Installing component PEBSEAM clip and
support Z clip to purlin with two SC-1002
screws.
70mm
TR-0007

Double SC-1002 screw

500mm
STEP 4
PEBSEAM Clip
STEP 3 Installing TR-0003 Z Clip

Installing the TR-0012A on support Z clips.

Hook of PEBSEAM Clip

SC-1002

STEP 8
TR-0003
Setting new inside metal closure of PEBSEAM
from last inside metal closure 400mm.
STEP 9
TR-0012A TR-0012A Putting second PEBSEAM panel on right
location and controlling straightness of end
point of panel.

STEP 5
Covering inside metal closure of 400mm
PEBSEAM panel by bead mastic and STEP 10
then fix it to TR-0007.
Installing component PEBSEAM clip and
support Z clip to purlin with two SC-1002
screws.
PEBSEAM inside metal closure

First panel Second panel

40 440mm 41
 INSTALLATION PROCEDURE INSTALLATION PROCEDURE
FOR ROOFING, CLADDING, FLASHING & TRIMS FOR ROOFING, CLADDING, FLASHING & TRIMS

STEP 11
Fixing SC-1003 and SC-0001 screws at the
end of PEBSEAM panel.

STEP 12
Continue from step 8 to step 11.

SC-1001 SC-1003

STEP 14 5.4. INSTALLATION OF TRIMS AND ACCESSORIES

STEP 13
Installing TR-0012A on support Z clips. Keep it neat - keep it straight, the neatness of trimming and installation of accessories is of
Installing final support Z clip line with 440mm
length from last support Z clip line. paramount importance to give the finished building the quality look.

Z clip
TR-0012A

440mm
STEP 16
STEP 15 Putting final PEBSEAM panel on right
Installing TR-0003 location, then fixing all screws at the end and
side of PEBSEAM panel.
Conner Trim, Gable Trim, Louvers and Downspout

GENERAL NOTES
TR-0012A
» Use the proper tools for cutting: aviation snips for cutting trims, nibbler and shear for cutting
sheets
» Use a chalk line to keep things straight
» Use a spirit level to keep things plumb
» Always clean-off your work
» Study the standard drawing supplied, these indicate correct trims, and fixing details for each
application. Take note of spacing of screws and rivets or the number of fasteners per item
» Observe where foam closures have to be installed
OVERVIEW
» Be sure that sealant or mastic is applied where required
» Read all the notes on the drawing, they are important
» Follow manufactures instructions for installation of Roll-up-door, Personnel doors or Special
Accessories
» Use the correct tools
» Turn up of panel valley end to form a dam
» This should be applied for every roof opening and transition connections.

42 43
 FINAL CHECK SAFETY ORDERS

6. FINAL CHECK 7 SAFETY ORDERS

After completing all trims and accessories a final inspection of the building should be made. » Safety is top most priority before and during execution of erection works
» All workers must be, at all times, in presence of mind what ever their work
1. All bracing in position and tightened to be
2. All bolts in place and high strength bolts tightened to correct tension
» It is the responsibility of contractor/ Erector to furnish safety gadgets such
3. Check that roof an gutters are clear of debris and ferrous metals as: safety helmet, safety belt, hand gloves, safety shoes and bolt bag
4. Check for misdrilled screws
» Use safety gadgets at all times while on the jobsite
5. Check all roof penetrations for weather tightness
6. Check operation of all doors » What has not happened to you in twenty years may happen it two seconds.
7. Touch-up any damaged paint Always think safety.
8. Clean-up the site
Toolbox Meeting - 15’ every morning at Site on check list before working
9. Handover keys and the building.

CLEANING OF 1st LAYER PANEL BEFORE INSULATION & LOK-SEAM® INSTALLATION

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 SAFETY PHOTOS UNDER CONSTRUCTION SAFETY PHOTOS UNDER CONSTRUCTION

8. SAFETY PHOTOS UNDER CONSTRUCTION

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 SAFETY PHOTOS UNDER CONSTRUCTION SAFETY PHOTOS UNDER CONSTRUCTION

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 SAFETY PHOTOS UNDER CONSTRUCTION SAFETY PHOTOS UNDER CONSTRUCTION

MAN LIFT

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 SAFETY PHOTOS UNDER CONSTRUCTION BASIC ERECTION EQUIPMENTS

9. BASIC ERECTION EQUIPMENTS

The following items are basic requirements of a six man erection crew.

9.1. LIFTING EQUIPMENT, ROPES AND LINES.

Telescopic crane.
03 Ton Forklift with 10 m Mast (for Smaller Size) buildings.
Spreader Bars – 6 m and 12 m.
Assorted Slings, in various sizes and lengths.
Steel guy lines of temporary bracing. (minimum 08 no.)
Manila ropes for hand lines (minimum 02 no.)
“Come-alongs”, “Tirfors”, or Turnbuckles (08 no.)

9.2. ELECTRICAL EQUIPMENT

Generator/Welder.
Extension Leads and Pigtails.
Heavy Duty Drill 1 / 2’’ (01 No.)
Heavy Duty Drill 1 / 4’’ (02 No.)
Electric Nibbler (01 No.)
Electric Shear (01 No.)
Angle Grinder (1 No.)
Concrete Drill (01 No.)

Electric Shear Grinder

Welding Machine

Heavy Duty Drill with Reamer Generator

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 BASIC ERECTION EQUIPMENTS RELATED FORM

9.3. HAND TOOLS 10. RELATED FORM

Socket Wrench 3 / 4’’ or 1’’ drive with asst. sockets. 10.1. SITE DAILY REPORT
Open ended wrenches assorted imperial sizes
Spud wrenches, 15/16’’ opening up to 1-1/8’’ Pop Rivet Puller
Pipe wrench - 12’’ SITE DAILY REPORT
Screw drivers – Standard and Philips.
Aviation snip – Left and Right.
Pop rivet puller. (02 No.) Gloves
Date / / Item:
Vice grips (08 No.) Powder Actuated Tool
I. Manpover & equipment
4lb. Sledge hammer.
Hacksaw frame an blades.
Screw Gun 1. Supervisor 4. Worker
Wood saw
2. Safety Officer 5. Crane
Spirit level and plumb-bob.
3. Warehouse keeper 6. Trailer
Chalk line
Steel measuring tapes 30 m and 6 m Aviation Snip
Utility knife.
Staple applicators.
Cold Chisel.
II. Safety
Oxy-Acetylence cutting outfit. Vice Grips
Ratchet Spanner 1. Safety checking:  AM  PM
Welding hood.
2. Note
Hard hats.
Safety belts – Bolt bags.
Broom
Masonry drill bits 12mm
III. Material status
Extension ladders 02 no.
Step ladder.
Hilti gun, cartriges and nails.
Torque Wrench Impact Wrench
IV. Erection progress

V. Weather

Nibbler
Hard Hat Safety Boots Welding Hood VI. Generat Comments

Erection Representative PEB Steel Representative

Drill 10mm
Goggles Oxy-Acetylene Ladders
Cutting Outfie

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 RELATED FORM RELATED FORM

10.2. ERECTION WEEKLY REPORT 10.4. PLUMBING INSPECTION

ERECTION WEEKLY REPORT

PLUMBING RECORD
Job No. Bldg No. Project Name: Location:

Job No. Building No. Ref. Drawing Page

BOM Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 Week 7
No. Items Unit
Qty Date Date Date Date Date Date Date Date
1. GENERAL TOLERANCES
A/B setting Group - Main frame col. alignment 1:300; 1:500 - Crane beam straightness + 10mm
-

Main frame M2 - Crane beam elevation + 10mm

-

Roofing,
M2 2. RECORD
Ridge vent

Cladding M2 ACTUAL RESULT

Grid Line Tolerance Deviation Remark

Prepared by Checked by Top Bottom Accept Reject

10.3. A/B SETTING INSPECTION

ANCHOR BOLT INSPECTION REPORT

Job No. Building No. Ref. Drawing

1. RECORD DIMENSIONS

Grid Line Critical Distance Bay Spacing Elevation Remark

3 . NOTE

- Method Hand tool Theodolite

2. ANCHOR BOLT GROUPS
- Equipment original:
a . Temporary plate Yes No - Equipment calibrication Yes No
b. Size of Anchor Bolf's Correctness Yes No
c. Projection Correctness Yes No
3 . COMMENTS

3. GENERAL COMMENTS

Surveyor Contractor PEB-Erection Coordinator Surveyor Contractor PEB-Erection Coordinator

Name Name Name Name Name Name

Signature Signature Signature Signature Signature Signature

Date Date Date Date Date Date

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 RELATED FORM RELATED FORM

10.5. HIGHT STRENGTH BOLTS INSPECTION RECORD 10.6. ACCEPTANCE MINUTE WORK

HIGH STRENGTH BOLTS INSPECTION RECORD ACCEPTANCE MINUTE OF WORK ITEM

Job No. Building No. Ref. Drawing Page

Project No. :

1. RECORD Project Name:

Work Item:
Connection
Line Grid Line Connection Qty x Bolt Size Remarks Location:
Part No. Part No.
Today, , at the job site of We are:

A. Representative of Owner

Mr. : Position:
Mr. : Position:
Mr. : Position:

B. Representative of Erector:

Mr. : Position:
Mr. : Position:
Mr. : Position:

After checking the job site, the parties agreed to sign the minute of acceptance with the following
items:
2. NOTE
Item I: TECHNICAL & QUANTITY WORK
- Method Snug-tight Torque wrench
- Check Random 10% 100% check

3. COMMENTS

Item II: QUANTITY OF WORK

Item III: CONCLUSION

Owner Erector
Name Signature Name Signature
Surveyor Contractor PEB-Erection Coordinator
Name Name Name

Signature Signature Signature

Date Date Date

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 RELATED FORM RELATED FORM

10.7. FINAL INSPECTION REPORT

FINAL INSPECTION REPORT

base

fastened

fastened

correctly

corner trims correctly fitted & fastened

correctly
closures

mastic

or lean-to

installed

folded

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 RELATED FORM

10.8. PUNCH LIST FORM

Revision 1, February 2014, Document for Private Internal Circulation Only.

“Copyright© 2014 by PEB Steel Buildings Co.,Ltd. All rights reserved. No part of this brochure may be reproduced without the prior written consent of PEB Steel Buildings Co., Ltd.”
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