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Testing and Commissioning: Pneumatic Test

The document summarizes the testing and commissioning of a FM-200 fire suppression system for a high voltage plant expansion project in Jeddah, Saudi Arabia. It includes procedures for pneumatic testing of the pipe network at 32 psi for 10 minutes, as well as a nitrogen flow test to check for obstructions. Electrical and mechanical components are also checked against specifications. A functional test operates detectors, manual releases, and other functions to verify proper operation of the fire suppression system. Sign-off is provided by client and contractor representatives to document completion of testing and commissioning.

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Salim Bakhsh
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
138 views12 pages

Testing and Commissioning: Pneumatic Test

The document summarizes the testing and commissioning of a FM-200 fire suppression system for a high voltage plant expansion project in Jeddah, Saudi Arabia. It includes procedures for pneumatic testing of the pipe network at 32 psi for 10 minutes, as well as a nitrogen flow test to check for obstructions. Electrical and mechanical components are also checked against specifications. A functional test operates detectors, manual releases, and other functions to verify proper operation of the fire suppression system. Sign-off is provided by client and contractor representatives to document completion of testing and commissioning.

Uploaded by

Salim Bakhsh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 12

TESTING AND COMMISSIONING

Client Name: Siemens Co./SEC

Project Name: High Voltage Plant-2 380kV GIS Expansion - Jeddah

System Type: FM-200

Location Name: GIS Hall

PNEUMATIC TEST
Status
No. Procedure
S NS Remark

1 All open ends of the pipes network are closed.

2 Check all pipes, fittings, Hangers, supports are installed properly.

Connect a dummy nitrogen cylinder with pressure gauge using a


3
reducer and coupling.

Allow the pressure to reach upto _________psi in the entire piping


network.
4
Start Time: _______ Initial Pressure: _______

5 Maintain the pressure for 10 minutes.

Check the pressure reading in the gauge after 10 minutes.


6
End Time: _______ Final Pressure: _______

7 Check whether the pressure is more or equal to 32 psi.

Note: S - Satisfactory NS - Not Satisfactory

Overall Remarks :

Client/Contractor/ Subcontractor

S.No Name Company Name Position Date of T & C Signature

6
TESTING AND COMMISSIONING
Client Name: Siemens Co./SEC

Project Name: High Voltage Plant-2 380kV GIS Expansion - Jeddah

System Type: FM-200

Location Name: GIS Hall

FLOW TEST/PUFF TEST


Status
S.No. Procedure
S NS Remark

1 Check all pipes, fittings, Hangers, supports are installed properly.

2 Connect a dummy nitrogen cylinder using a reducer and coupling.

Check all nozzles whether the nitrogrn get out from each.
3
Quantity of Nozzles ____ pcs.

The nitrogen gas is introduced into the piping network at clean agent
4
cylinder connection.

Visual indictor is used to verify that nitrogen gas has discharged out of
5
each and every nozzle.

Flow test performed in accordance with NFPA 2001 (2007 Edition).


Sec. 7.7.2.2.13 “A flow test using nitrogen or an inert gas shall be
6 performed on the piping network to verify that flow is continuous
and that the piping and nozzles are unobstructed.”

Note: S - Satisfactory NS - Not Satisfactory

Overall Remarks :

Client/Contractor/Subcontractor
S.No. Name Company Position Date of T & C Signature

6
TESTING AND COMMISSIONING
Client Name: Siemens Co./SEC

Project Name: High Voltage Plant-2 380kV GIS Expansion - Jeddah

System Type: FM-200

Location Name: GIS Hall

TESTING & COMMISSIONING


(Reference: NFPA 2001, Edition 2008)
Status
Part I: Installation Acceptance Remark
S NS

A MECHANICAL COMPONENTS:

1 Pipes size in accordance with System Design.

2 Nozzle Part Number in accordance with system Design.

3 Pipe size reduction conforms to System Design.

4 Pipe joints and Nozzles securely fastened.

5 Discharge Nozzles installed in optimal Agent Dispersal.

6 Agent Storage Containers mounted securely by Brackets.

Agent Storage Containers are in accordance with System


7
Design.

Piping pneumatically leak tested in accordance with NFPA


2001 (2008 Edition). Sec. 7.7.2.2.12 “ The Piping shall be
pneumatically tested in a closed circuit for a period of 10
8
minutes at 40 psi (276 KPa). At the end of 10 minutes, the
pressure drop shall not exceed 20 percent of the test
pressure.”

Flow test performed in accordance with NFPA 2001 (2008


Edition). Sec. 7.7.2.2.13 “A flow test using nitrogen or an
9 inert gas shall be performed on the piping network to verify
that flow is continuous and that the piping and nozzles are
unobstructed.”

Room enclosure of any significant air leakage sealed


10 tightly with fire resistant sealant. (not under our Scope –
by client).
Note: S – Satisfactory NS – Not Satisfactory
Client/Contractor/ Subcontrctor
Date of Testing &
S.No: Name Company Position Signature
Commissioning

4
TESTING AND COMMISSIONING
Client Name: Siemens Co./SEC

Project Name: High Voltage Plant-2 380kV GIS Expansion - Jeddah

System Type: FM-200

Location Name: GIS Hall

B ELECTRICAL COMPONENTS: S NS Remark

Wiring system properly installed in compliance with local


1
codes.

2 Field circuits free of ground faults and short circuits.

Power to control panels supplied from a separate circuit


3
breakers.

4 24-hour standby power provided for operation.

Smoke detectors installed in proper locations, not


5
obstructed or near air ventilation and cooling equipment.

Smoke detectors installed in accordance with technical


6
data regarding installation.

Manual agent release stations properly installed, readily


7 accessible, properly identified and protected against
damage.

8 Abort switch properly installed and clearly identified.

Manual agent release stations shall always override abort


9
switches.

10 Control panels properly installed and clearly identified.

Note: S – Satisfactory NS – Not Satisfactory


Client/Contractor/ Subcontractor
Date of Testing &
S.No: Name Company Position Signature
Commissioning

 1

4
TESTING AND COMMISSIONING
Client Name: Siemens Co./SEC

Project Name: High Voltage Plant-2 380kV GIS Expansion - Jeddah

System Type: FM-200

Location Name: GIS Hall

Status
Part II: Functional Test S NS
Remarks

A Preliminary Test:

1 Check each detector at Zone 1.

2 Check each detector at Zone 2.

3 Check all end-of-line resistors installed across all devices.

4 Check all supervised circuits for proper trouble response.

B System functional Operational Test:

Operate detection initiating circuits. Verify alarm function


1
occurs.

Operate the necessary circuit to initiate a second alarm


2
circuit. Verify second alarm function occurs.

Operate manual release. Verify manual release function


3
occurs.

Operate abort switch circuit. Verify abort function occurs.


4 Confirm visual and audible supervisory signals are
received at the control panel.

5 Check pneumatic valve actuator proper operation.

Note: S – Satisfactory NS – Not Satisfactory


Client/Contractor/ Sela-PASS Representative.
Date of Testing &
S.No: Name Company Position Signature
Commissioning

 1

4
TESTING AND COMMISSIONING
Client Name: Siemens Co./SEC

Project Name: High Voltage Plant-2 380kV GIS Expansion - Jeddah

System Type: FM-200

Location Name: GIS Hall

Status
Part II: Functional Test Remarks
S NS

C Control Panel Primary Power Source:

1 Verify control panel is connected to dedicated source.

Test a primary power failure. System to operate on


2
standby power.

Overall Remarks:

D Return of System to Operational Condition:

1 Reconnect each agent container.

2 Test completed. System returned to full service condition.

Note: S – Satisfactory NS – Not Satisfactory


Client/Contractor/ Sela-PASS Representative.
Date of Testing &
S.No: Name Company Position Signature
Commissioning

 1

4
TESTING AND COMMISSIONING

Client Name:

Project Name:

System Type:

Location:

DUCT DETECTOR TEST


Status
S.No. Procedure
S NS Remarks
1 Open the Duct Detector Cover to check the Trouble.

Attach a magnet with the Detector or Spray with UL Listed Smoke


2
Tester.

3 Check the Alarm and Detector Address.

4 No. of Duct Detectors = ______ pcs

The following address is given to each Detector,


5
__________________________________________________

Note: S - Satisfactory NS - Not Satisfactory


Overall Remarks/Comments

Client/Contractor/Subcontractor

S.No. Name Company Position Date Signature

5
TESTING AND COMMISSIONING

Client Name:

Project Name:

System Type:

Location:

BEAM DETECTOR TEST


Status
S.No. Procedure
S NS Remarks
1 Cover the Beam Detector completely to check the Trouble.

Allow the Beam Detector Testing Sheet slowly in between the


2
Detector and Reflector.

3 Check the Alarm and Detector Address.

4 No. of Beam Detectors = _____ pcs

The following address is given to each Detector,


5
_______________________

Note: S - Satisfactory NS - Not Satisfactory

Overall Remarks/Comments

Client/Contractor/Subcontractor

S.No. Name Company Position Date Signature


TESTING AND COMMISSIONING

Client Name: Siemens Co./SEC

Project Name: High Voltage Plant-2 380kV GIS Expansion - Jeddah

System Type: FM-200

Location Name: GIS Hall

SCADA SIGNAL TEST


Status
S.No. Procedure
S NS Remarks
1 Check the Number of Signals. _______

2 Signal :

3 Signal :

4 Signal :

Note: S - Satisfactory NS - Not Satisfactory

Overall Remarks/Comments

Client/Contractor/Subcontractor

S.No. Name Company Position Date Signature


TESTING AND COMMISSIONING

Client Name:

Project Name:

System Type:

Location:

SCADA SIGNAL TEST


Status
S.No. Procedure
S NS Remarks
1 Check the Number of Signals. _______

2 Separate address is given to each Module.

3 Signal : FM-200 Gas release


Address : ________
4 Signal : FM-200 Trouble/Faulty
Address : ________
5 Signal : General Fire Alarm
Address : ________
6 Signal : General Fire Trouble/Faulty
Address : ________
7 Signal : HVAC Shut Down
Address : ________
Note: S - Satisfactory NS - Not Satisfactory

Overall Remarks/Comments

Client/Contractor/Subcontractor

S.No. Name Company Position Date Signature


TESTING AND COMMISSIONING

Client Name:

Project Name:

System Type:

Location:

MIMIC PANEL TEST


Status
S.No. Procedure
S NS Remarks

1 Check the MIMIC Panel installation is properly done and Power LED is
ON.

2 The design is as per the Approved Drawing.

3 Press the Lamp Test Button and observe if all LEDs are ON.

Check if the Trouble LED for specific room is ON whenever there is a


4
trouble signal.
Check if the Alarm LED for specific room is ON whenever there is an
5
alarm signal.

6 Press the Silence Button and check if all sounds are OFF.

7 Check if the General Trouble LED is ON whenever there is a General


Trouble signal.
Check if the General Alarm LED is ON whenever there is a General
8 Alarm Signal.

9 The Panel key is available and the door is properly closed.

S - Satisfactory NS - Not Satisfactory


Overall Remarks/Comments

…………………………………………………………………………………………………………………………………………………………………………………………

…………………………………………………………………………………………………………………………………………………………………………………………

…………………………………………………………………………………………………………………………………………………………………………………………

Client/Contractor/Subcontractor

S.No. Name Company Position Date Signature

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