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TRAINING MANUAL
SPRAY/SPRINKLER MODULE
CHAPTER 3
1 INTRODUCTION....................................................................................................................................... 2
2 DESIGN TIPS AND TECHNIQUES .......................................................................................................... 2
3 ADDITIONAL PRINCIPLES IN MORE DETAIL ....................................................................................... 3
3.1 INPUTTING PUMP CURVES ....................................................................................................................... 3
3.2 HOW TO DEAL WITH SYSTEMS USING “CLACK SHUT” VALVES AND “ELASTOMERIC” VALVES AS DELUGE
VALVES ........................................................................................................................................................... 5
3.3 HOW TO DEAL WITH MULTIPLE INPUTS AND OUTPUTS ............................................................................... 6
3.4 DEALING WITH MONITORS, HYDRANTS AND HOSE REELS .......................................................................... 8
4 HOW TO MODEL FIREWATER RINGMAIN SYSTEMS ......................................................................... 9
4.1 THE OBJECTIVES .................................................................................................................................... 9
4.2 THE FIRST CALCULATION IN ANALYSING FIREWATER RINGMAIN SYSTEMS................................................ 10
4.3 SUBSEQUENT CALCULATIONS IN ANALYSING DELUGE SYSTEMS .............................................................. 10
5 TRAINING EXAMPLE ............................................................................................................................ 11
5.1 THE NETWORK SCHEMATIC ................................................................................................................... 11
5.2 HOW TO SET UP THE DESKTOP ............................................................................................................. 11
5.3 INITIALISATION AND LIBRARIES STAGE .................................................................................................... 14
5.4 NETWORK INPUT ................................................................................................................................... 21
5.5 SYSTEMS BASED ON CLACK SHUT TYPE DELUGE VALVES....................................................................... 31
5.6 SYSTEMS BASED ON ELASTOMERIC TYPE DELUGE VALVES ..................................................................... 42
6 PUMP SELECTION TECHNIQUES ....................................................................................................... 48
6.1 CLACK SHUT DELUGE VALVE SYSTEMS (SCENARIO 9) ............................................................................ 48
6.2 ELASTOMERIC DELUGE VALVE SYSTEMS (SCENARIO 10) ........................................................................ 49
7 SOME HINTS AND TIPS FOR REFINING THE DESIGN ...................................................................... 51
7.1 USE OF OVERBOARD DUMP VALVES (SCENARIO 11)............................................................................... 53
7.2 USE OF ORIFICE PLATES (SCENARIO 12) ............................................................................................... 56
7.3 USE OF BYPASS VALVES (SCENARIO 13) ............................................................................................... 57
8 EXAMPLE OF A REAL FIREWATER RINGMAIN ................................................................................ 61
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1 Introduction
In this chapter, we build on the material covered in Chapter 1, and extend the principles to
cover firewater ringmain systems. In order to model firewater ringmain systems well, we
need to understand some of the capabilities of PIPENET VISION that were not covered in
Chapter 2. This chapter is intended to cover both the design methodologies and the
techniques for using PIPENET VISION itself.
Section 2 of this document contains design tips and techniques, while section 3 covers
additional principles in more detail. Section 4 contains a discussion on how to model
firewater ringmain systems, and section 5 contains information on how to set up the
model. The different phases of input (namely, initialisation and libraries) are discussed in
section 5.3. In section 5.4, we describe in detail how to input the network. Systems based
on clack shut type deluge valves are discussed in section 5.5, and systems based on
elastomeric type deluge valves are discussed in section 5.6. In section 6, we describe
techniques for selecting pumps. We give some hints and tips for refining the design in
section 7, and conclude with an example of a real firewater ringmain in section 8.
The material in this document is partly for discussion and partly for actual input.
The basic principles of setting up a network are the same as for deluge systems (and are
covered in Chapter 1 of the Spray/Sprinkler Training Manual). However, in order to be
able to fully utilise the capabilities of PIPENET VISION for modelling firewater ringmain
systems, we have to learn the following new aspects.
How to deal with systems using “clack shut” valves and “elastomeric” valves
as deluge valves:
The best technique for modelling systems using conventional clack shut valves is
quite different from that for modelling elastomeric valves.
Usually, there is not one unique way of modelling a firewater ringmain system. This
chapter is intended mainly to cover the basic principles. Each individual engineer and
each company may wish to develop its own method of applying these principles.
Sometimes the error message “Gradient must be negative over the whole range...” is
issued, in which case, the fitted curve (and not necessarily the input data) has a peak
between the minimum and maximum flow rates. Effectively, this error means that, for
some values of pressure, there could be two corresponding flow rates. Under these
circumstances, there may not be a unique solution, as two flow rates could give rise to the
same pressure.
This problem generally arises when the steep part of the pump curve is input together with
the shallow part. There are perhaps three ways of dealing with this problem:
Reduce the range between the minimum flow rate and the maximum flow rate
(either by increasing the minimum value, decreasing the maximum value, or doing
both).
Input either the steep part of the pump curve or the shallow part, but not both parts
together.
Slightly modify the data points so that the peak does not occur.
One other important point that should be borne in mind, especially in offshore firewater
systems, is the following. Often the pump curve refers to the flow rate and pressure at the
discharge flange of the pump assembly. In other words, the static head loss and frictional
loss in the riser pipe have already been taken into account. If this were the case, the
caisson riser pipe must not be input again.
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3.2 How to Deal with Systems using “Clack Shut” Valves and
“Elastomeric” Valves as Deluge Valves
Usually, the type of a deluge valve is either “clack shut” or elastomeric.
Clack shut deluge valves are characterised by the fact that the flow rate depends on the
inlet pressure. For this reason, if more than one system is in operation, the deluge
systems will interact with each other. It is common to model a clack shut deluge valve
using an equivalent nozzle. For example, if the system including the deluge valve
requires a flowrate of 5697 l/min at a pressure of 9 Bar G, an equivalent nozzle would
have a K-factor of 5697/√9 = 1899 (l/min, Bar1/2). As each deluge system in the ringmain
would have a different K-factor, the nozzles are not normally set up in the nozzle library.
Instead, they are input as “user-defined” nozzles. The minimum and maximum pressures
can be set to any reasonable values.
User defined
Equivalent nozzle
Elastomeric deluge valves, on the other hand, control the downstream pressure.
Consequently, they control the flow rate entering the deluge system. As the flow rate is
fixed during commissioning, this node is treated as an output with a known flow rate.
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Calculation
phase flowrate
Please see the section below for a clarification of the meaning of Design Phase and
Analysis Phase specifications.
Please note that nozzles are ignored in the above rules, as all of the specifications for
nozzles are automatically assigned in PIPENET VISION.
The purpose of the Design Phase is to determine the sizes for pipes whose sizes have
been left unset by the user.
During the Design Phase, flow-rate specifications should be given to all input/output
nodes except one. PIPENET VISION automatically assigns a pressure specification to
one of the input/output nodes, thereby satisfying the basic rules shown above.
The purpose of the Analysis Phase is to determine the flow rates and pressures
throughout the system. During this phase, the specifications for pressure and flow
rate can be given in any combination, provided that the above rules are satisfied.
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Typically, the pressures at the inlet nodes and the flow rates at the outlet nodes would be
known. However, this may not always be the case; for example, if PIPENET VISION is to
be used for pump selection.
It is essential to understand the manner in which specifications are given for firewater
ringmains. For this reason, let us illustrate the basic principles by considering a few
examples of simplified systems.
In the following examples the pipe sizes have already been determined, so only the
Analysis Phase is performed.
Input/output nodes are terminal points in the system, and so monitors that are modelled as
“nozzles” do not count as input/output nodes. Therefore, there are two input nodes in the
system.
In practice, we would know the inlet pressures of the pumps. So, for the Analysis
specifications, we can give, say, a pressure of 0 Bar G to both input nodes.
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Again, we would know the inlet pressures of the pumps. So, we can give, say, a pressure
of 0 Bar G to both input nodes. For the outlets that are working, we give appropriate flow
rates; for the outlets that are not working, we give a flow rate of zero.
in which is the flow rate and is the pressure. We can then ensure that the pressure
available at the output node is more than the required pressure.
approach, which would result in the flow rate becoming more than the minimum required,
does not lend itself to studying the interaction between two items.
Ability to generate sufficient pressure at the inlet to the deluge systems and
other users:
It is not just the sizing of the fire pumps that is important. The pipes have to be
sized adequately too. They must be small enough to reduce the weight and cost,
but large enough to offer acceptable pressure drops.
If the inlet pressure is higher than what is required, too much water may flow through the
system. In an extreme case, this flow could lead to the need for a larger fire pump.
Therefore, it may be necessary to restrict the flow rate into a deluge system.
5 Training Example
In the above schematic, there is no indication of how the terminal nodes of the system are
going to be treated. The reason is that the treatment of these nodes depends on whether
clack shut deluge valves or elastomeric deluge valves are used.
Open PIPENET VISION, and set up the desktop using the steps that are shown below.
The first step is to use the View Menu to make sure that all four windows are open.
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Select all
windows
Then, move the windows on the desktop so that the screen is similar to that in the diagram
below. Note that you may also need to follow the steps described in the section entitled
“Display Options” below.
Display Options
From Options | Display options, choose the display options that are shown in the
following dialog box.
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The menu style that has been illustrated in this document so far is the Windows Menu
Style (which is used in the diagram below).
Those of you who are experienced users of PIPENET VISION might prefer to use the
menu style that is similar to that of PIPENET Classic. This style may be selected as
follows.
The Windows Menu Style will be used in the remainder of this document.
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Title
It is recommended that the title should relate to the calculation that is performed,
especially for models that are to be kept. Therefore, choosing an appropriate title could
potentially save a lot of time later when you wish to study the results.
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Spray Options
The above dialog box shows a typical set up, which has been used for the calculations in
this chapter of the training manual. The fluid properties depend on whether water or
seawater is being used as the fire protection medium.
“NFPA 2013” refers to the latest edition of the NPFA rules. The option “NFPA pre-1996”
refers to earlier editions of the NFPA rules published before 1996. The difference lies in
the way that equivalent lengths for fittings are used. In pre-1996 editions, it was assumed
that “Schedule 40” pipes were being used in calculating the values of the equivalent
lengths of fittings. In the later editions of the NFPA rules, there is a correction for the
actual inner diameters for pipes other than “Schedule 40”. The NFPA option is still
retained for historical reasons; it is used to ensure that older data files produce the same
results as before.
For restriction orifices, which may be used in firewater systems, the Crane Option is
generally used. “BS 1042” is a flow-metering standard, and the Heriot-Watt Option is
proprietary Sunrise Systems correlation.
With the Spray Option, all of the nozzles are kept open; with the Sprinkler Option, all of the
nozzles are closed. The sprinkler heads may be opened individually afterwards, if
required.
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Units
A comprehensive range of units is available in PIPENET VISION. In this example, we
shall use metric units, but with l/min for the flow rate.
Please note the “Save as defaults” Button. If you click on this button, the default units on
the specific computer will be set to the units currently shown on the screen. Then,
PIPENET VISION will default to this unit selection every time a new model is created.
The next step is to select the pipe schedule that is to be used. Before performing this
step, we shall take a diversion into the Libraries Menu, and return to options later.
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In order to access the Libraries Menu, simply click on “Libraries” in the Menu Bar.
Pipe Schedules
As an example, enter the data below for the following pipe schedule (called “NEW
Schedule”).
The pipe roughness must be input even if it is not used. It is not used with the Hazen-
Williams Option, but it is used with the Darcy Option.
Choose Libraries | Schedules, and click on New Button. Then enter the data from the
above table, as illustrated below.
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Pump Data
While we are in the Libraries Menu, we shall enter the following data for the fire pumps.
Enter this data by choosing Libraries | Pumps – Coeffs. unknown, clicking on the New
Button, and then typing in the data, as indicated below.
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Click on the Apply Button and then the OK Button. When the Apply Button is clicked, the
dialog box will display the pump curve, as shown below.
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The difference between a pipe schedule and a pipe type is as follows. A pipe schedule is
standard pipe data that is entered into a library. A pipe type, on the other hand, is a pipe
schedule (from the library) that is to be used in the current network. It, also, has
associated maximum velocities (or maximum pressure drops per unit length), C-factor and
pipe lining, if applicable. For our network model, we use the following data.
C-factor = 140,
Maximum velocity = 6 m/s,
Lining = none.
To enter this data, choose Options | Pipe types, click on the New Button, and type in the
values.
A short cut for entering the maximum velocity is (a) enter “6 m/s” in one cell, (b) click on
another cell, and (c) click and hold the left button on the cell that has the 6 m/s already
entered, and drag the cursor down over the other cells in the maximum velocity column.
Of course the maximum velocity could also be entered individually in each cell.
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We have already completed the Display Tab. We shall return to the Calculation Tab again
later, but, for the time being, the initialisation and library phases are complete. We can
now return the input phase for the network.
Pipe Tool
For the data-input stage, it might be preferable to display the grid (by either (a) using the
Grid On/Off Button on the Display Toolbar or (b) ticking the “Display grid” box from
Options | Display options).
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In your schematic diagram, try to use the pipe and node labels that are shown in the
diagrams in this section, as it will then be easier to input the attributes later. It may
be easier if the nodes and links are displayed (using either the Display Tools or Options |
Display options).
In the drawing area, click on a grid point, preferably near the lower left-hand part of the
drawing area.
Drag the tool in the Northeast direction, until you reach the point at which you wish to
change the direction of the pipe, and then press and hold down the Shift Key (on the
keyboard). Click on the left-hand mouse button every time you want to change direction.
(In the network schematic that we are drawing, there are two changes of direction.) When
you want to create the end node, release the Shift Key and click on the left-hand mouse
button.
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Then, to complete the pipe network, draw the other pipes as shown below.
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As this example is created for training purposes, the data for pipes and fittings is not
realistic. It is geared towards practising fast data entry using capabilities such as global
edit, copy/paste, etc.
This data can, of course, be entered using either the Properties Window or a Data
Window.
We shall now revise how to enter the diameters quickly. Firstly, under the Data Tab of a
Data Window, choose “200” from the pull-down menu in the Diameter Column for Pipe 1,
as shown below.
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Next, click on any other cell in the Data Window, and then click on the cell with the
diameter of 200 mm again. Right click on that cell, and choose “Paste in column” from the
context-sensitive menu. The Data Window will now appear as shown below.
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According to the pipe data in the table above, Pipes 10 to 17 inclusive have diameters of
100 mm (and not 200 mm, as we have set). Use the following steps to obtain the 200mm
diameters quickly. Firstly, choose a diameter of 100 mm for Pipe 10. Next, click on any
other cell, and then click on the diameter cell for Pipe 10 again. Next, use the right-hand
mouse button and select “Copy”.
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Then, highlight the pipes to which this diameter is to be pasted, right-click, and select
“Paste”.
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Enter the other data for the pipes in the same way. The Data Window should then look as
shown below.
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Fittings Tab
To add the two 90-degree-elbow fittings to Pipe 1, begin by clicking on Pipe 1 in the
Schematic Window. Next, in the Fittings Window, select “90 deg elbow” and then click on
the Add Button twice.
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In a similar manner, we can input the pipe fittings (which are shown in the table of pipe
data above).
Then, select each pump in turn, and choose “Fire Pump 1” from the pull-down menu in the
Properties Window, as illustrated below.
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Choose the
fire pump
The initial stage of inputting the network is now complete. From this point, the clack-shut
valve-based system and elastomeric-valve-based system become different. In Section 5.5
below, we consider aspects that are specific to clack-shut-valve-based systems, and, in
Section 5.6, we consider elastomeric-valve-based systems.
5.5.1 Monitors
Monitors are attached to Nodes 12 and 13, and the data for these monitors is as follows.
Nodes 14, 15 and 16 are attached to deluge systems, for which the following data is
applicable.
16 8000 7.3
The above requirements at nodes 14, 15 and 16 can be converted into equivalent nozzles
by using the formula in Section 3.4 (namely, that the equivalent K-factor is equal to the
flow rate divided by the square root of the pressure).
As the nozzles in the system are not real nozzles, the minimum and maximum pressure for
the equivalent nozzles can be arbitrarily set to 1 Bar and 20 Bar respectively.
All of above data for these five items should be input as user-defined nozzle data.
We add nozzles to the nodes, and assign user-defined attributes to these nozzles as
shown below.
After all of the equivalent nozzles have been input, the Data Window for the nozzles is as
shown below.
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The total required output flow rate from the system is 40,000 l/min. Therefore, we can
assign 20,000 l/min to one input (as there are two inputs). This value is also consistent
with the pump curve data being halfway between the minimum flow rate and maximum
flow rate.
The dialog boxes for the two input nodes are shown below.
Finally, we must make sure that the type of calculation to be performed has been set to
“User Defined” (since specifications for the inlet pressures have been given). Typically,
the option for firewater ringmains is user-defined specifications.
The other three options (namely, the Most Remote Nozzle, Area Coverage and Nozzle
Flow Rate options) are typically used with deluge systems. The only exception is the
pump selection case with firewater ringmain systems, in which case, the Most Remote
Nozzle option would typically be used.
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The network has now been completely specified, and all the systems are working.
Therefore, the data that we have already input is sufficient, and so the calculation can be
carried out.
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If we look at the results for this calculation, we can see that the monitors are discharging
too much water, and the deluge systems are under-performing. We need to investigate
this behaviour by looking at the velocities in the pipes.
It is clear that the velocities in most of the pipes are too high. We can, therefore, consider
increasing (a) the diameters of the 200 mm pipes to 300 mm and (b) the diameters of the
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100 mm pipes to 200mm. We can easily carry out this change by copying and pasting in
the Data Window.
The results are now satisfactory, and so we shall use the increased diameters for all
subsequent calculations.
Scenario 2: All Three Deluge Systems and the Two Pumps are Working
We turn off the two monitors simply by switching off the nozzles. This change can be
made using either a Data Window or the Properties Window.
Scenario 3: All Three Deluge Systems are Working, but Only One Pump is Running
The data for this scenario is the same as that for Scenario 2, except that one of the pumps
is switched off.
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The volumetric flow rates throughout the system are shown below.
Scenario 4: All Three Deluge Systems are Working, but Only One Pump is Running,
and Pipe 8 is Blocked
We use the Properties Window to change the status of Pipe 8, as illustrated below.
Blocked pipe
Blocked pipe
The nozzle deviations and node pressures are shown in the diagram below.
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5.6.1 Monitors
Nodes 12 and 13 have monitors attached to them, and the data is as follows.
The monitors do not normally have elastomeric valves, and so they are modelled in the
same way as before (namely, as nozzles).
As the deluge valves are of the elastomeric type, the flow rates are fixed, and so we
cannot model them as nozzles. What we need to do is the following. We can set the flow
rates at the deluge systems. The pressure generated by the pumps at the outputs should
be at least equal to the system-demand pressure plus the minimum pressure drop in the
elastomeric valve. As long as the pressure generated by the pump is higher than this
threshold pressure, the deluge system can be expected to work satisfactorily.
The dialog boxes for the two input nodes are shown below.
The specifications that are described above are sufficient for running the calculation, and
the results are as follows.
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Scenario 6: All Three Deluge Systems and the Two Pumps are Working
We turn off the two monitors by simply switching off the nozzles (which is carried out using
either a Data Window or the Properties Window). The results are as shown below.
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Scenario 7: All Three Deluge Systems are Working, but Only One Pump is Running
The data is the same as that for Scenario 6, except that pump 2 is turned off.
Scenario 8: All Three Deluge Systems are Working, but Only One Pump is Running,
and Pipe 8 is Blocked
The logic of using the most remote nozzle option is that the smallest pump would be the
one that meets the requirement of the most remote nozzle exactly.
Reusing the schematic from scenario 1 (before the pipe diameters were changed), delete
pump 1, pipe 1 and pipe 9 and merge nodes 2 and 4 to duplicate the network depicted in
the rest of the scenario.
Node 3 will be set as the input node into the system. We are using the most remote nozzle
specification and the flow rate required at the most remote nozzle will be used as an
Analysis specification. Hence we are not required to input any specifications in this present
scenario.
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We note that the smallest pump that would meet the demand exactly would have the
following operating point.
We note, in passing, that one nozzle has a deviation of exactly 0%, thereby confirming that
this is the smallest pump that would satisfy the requirement.
We guess that Node 16, with required flowrate of 8000 l/min and pressure of 7.3 Bar G, is
probably the most difficult to satisfy. Nodes 14 and 15 will be set flow rate specifications.
Note, the larger diameter pipes from scenario 1 (scenario01_pipechange.sdf) are used in
the following scenario. You will have to repeat the modifications for single input flow again.
First of all, we confirm that our guess of the worst output node is correct. As can be seen
from the following schematic, the pressures at all of the output nodes are more than is
required.
For example, if a fire pump is larger than required, it is not necessarily true that the pump
is good. The firewater ringmain system may be supplied from a water tank, in which case
the tank may drain more quickly than necessary, thereby requiring a bigger tank. Even if
the firewater pump is not supplied from a tank, if it generates a pressure that is higher than
necessary, a deluge system may discharge at a greater flow rate than is necessary,
leading to greater power consumption. In an extreme case, this might lead to the need for
a bigger pump.
In this section, we look at some techniques for refining the system. For the sake of
convenience, we add pipes to the inlet of the pumps. The system now looks as shown
below. Using the model from scenario 5, add two pipes to the inlet of the pumps with the
specifications below (and with a tee fitting) and note also to change the inlet nodes in the
system and replace the two nozzles with outlet nodes (nodes 12 and 13).
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Please note that the use of equivalent nozzles for modelling clack valves is useful as a
simulation tool for studying the interaction between systems. However, for design and
design refinement, it is often better to treat the connections to the deluge systems as
outlets. In the section, we shall adopt the method of using outlets.
At all of the outlets, the flow rates are set to their minimum required values. From the
results of the initial calculation (with no additional restriction), which are shown below, we
see the following levels of over pressurisation.
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We note that the following are the requirements for the pressures at the output nodes.
Note that the minimum pressures for Nodes 12 and 13 are obtained using the formula in
Section 3.4, with a flow rate of 5000 l/min and a K-factor of 2500 (l/min, Bar1/2). Please
save this file as it will be required as the basis for the remaining scenarios.
One of the most important questions is “How do we select the overboard dump valve, and
what should its set point be?”
We note from the above table that the critical node from a pressure point of view is
Node 16, and it has an excess pressure of 3.84 Bar. So, the maximum reduction that we
can have in the pressure of the system is 3.84 Bar. In other words, if we dropped the
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pressure in the system by more than 3.84 Bar, Node 16 would not receive its required
pressure.
On the supply side, we note that the fire pumps have an average discharge pressure of
approximately 12.287 Bar G. So, this pressure must be reduced by 3.84 Bar to 8.447 Bar
G. We can achieve this reduction by placing overboard dump valves on Nodes 1 and 3,
and setting their pressures to 8.447 Bar G.
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The results of the calculation can be seen below. Please note that Node 16 satisfies its
required pressure of 7.3 Bar G, but the pressures at all of the other output nodes are
above their required values.
The following procedure could be adopted for selecting the overboard dump valves.
The fire pump inlet and outlet pipes have flow rates of around 33518 l/min and 20000 l/min
respectively. Therefore, we conclude that the overboard dump valve should dump about
13518 l/min at a pressure of 8.447 Bar G.
It can be seen that the overboard dump valve can be used for the dual role of ensuring
that the pressure in the system does not exceed the design pressure, as well as restricting
excess flow rates.
The orifice plates, therefore, should produce the following restrictive pressure drops.
To achieve these pressure drops, place orifice plates on all the relevant pipes, and specify
the required pressure drops.
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This scenario results in virtually the exact required performance from the system.
Attach two bypass lines to the model, as shown in the diagram below.
PIPENET VISION TRAINING MANUAL SPRAY: CHAPTER 3
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Use the Equipment Item Tool to place a restriction on the bypass line.
PIPENET VISION TRAINING MANUAL SPRAY: CHAPTER 3
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Equipment item
The calculated results for the bypass line are shown below. The network can now be fine
tuned as required.
PIPENET VISION TRAINING MANUAL SPRAY: CHAPTER 3
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PIPENET VISION TRAINING MANUAL SPRAY: CHAPTER 3
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