DAILY CHECKLIST FOR SECTION MANAGER ( MRSS, CRUSHER AND STACKER) DATE:

Sr. Tag No. Equipmet Name Location Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
condition Temp. position Silica Temp. Current Ampere
No
MAWENI SUBSTATION R Y B
1 2MCE-1,2,3 132 kv cable I/C
2 2MLA-1,2,3 Lightening arrester
3 2MCVT-1-3 CVT
4 2MISO-1 Isolator
5 2MSF6-1 SF6 Breaker
6 2MCT-1,2,3 C.Ts
7 2MISO-2 Isolator
8 1MISO-1 Isolator
9 1MCT-1,2,3 C.Ts
10 1MSF6-1 SF6 Breaker
11 1MLA-1,2,3 Lightening arrester
12 TR-1 Power Transformer
13 3MISO-1 Isolator
14 3MCT-1,2,3 C.Ts
15 3MSF6-1 SF6 Breaker
16 3MLA-1,2,3 Lightening arrester
17 TR-2 Power Transformer
18 Lighting
MRSS
1 M.V Panel
2 CRP Panel-1
3 CRP Panel-2
4 CRP Panel-3
5 Tap changer panel-1
6 Tap changer panel-2
7 Capacitor panel-1
8 Capacitor panel-2
9 Battery charger
10 Battery banl
11 Lighting
Load centre-1 (Crusher)
1 M.V Panel
2 DTR-1 Dist. Transformer
3 PCC-1 Power control centre
4 MCC-1 Motor control centre
Sr. Tag No. Equipmet Name Location Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
condition Temp. position Silica Temp. Current Ampere
No
5 Appron feeder panel
6 Stacker belt S/S
7 Bag filter fan S/S
8 Additive crusher
9 Capacitor panel
10 Batterycharger
11 Battery bank
12 Lighting
MOTORS (Crusher)
1 1005c Pri.crusher LRS
2 1005d Sec.crusher LRS
3 Pri.crusher capacitor
4 Sec.crusher capacitor
5 1003 Appron feeder
6 1004 Spillage conveyor
7 1005a Primary crusher
8 1005b Secondary crusher
9 1009 Belt conveyor
10 1010 Belt conveyor
11 1019 Additive crusher
12 1020 Belt conveyor
13 1022 Rotory air lock
14 1024 Bag filter fan
15 1028 Stacker belt
16 1032 Rotory air lock
17 1033 Bag filter fan
18 AR 200 Air compressor
19 AR 205 Air compressor
20 Lighting
Stacker panels
1 Stacker MCC
2 CCRD & PCRD Panel
3 GRR
Stacker motors
1 Boom conveyor
2 Travel drive -1
3 Travel drive -2
Sr. Tag No. Equipmet Name Location Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
condition Temp. position Silica Temp. Current Ampere
No
4 Brake for travel - 1
5 Brake for travel - 2
6 PCRD motor
7 CCRD motor
8 Luff drive
9 Air conditioner
10 Lighting

Section Manager HOD Plant Head

Remarks
Remarks
Remarks
DAILY CHECKLIST FOR SECTION MANAGER ( RECLAMING & GRINDING SECTION) DATE:
Sr. Tag No. Equipmet Name Location Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
condition Temp. position Silica Temp. Current Ampere Remarks
No
LOAD CENTER-2 (Rawmill 1 & 2) R Y B
1 M.V Panel's
2 DTR-2 Dist. Transformer
3 DTR-2A Dist. Transformer
4 CTR-2B Conv.Transformer-2B
5 CTR-2C Conv.Transformer-2C
6 PCC-2 Power control centre-2
7 PCC-2A Power control centre-2A
8 MCC-1 Motor control centre
9 MCC-2 Motor control centre
10 APFC Panel
11 Batterycharger
12 Battery bank
13 DBR Unit's for seperator fan drive
14 Lighting
MOTOR'S -RAWMILL: 1 & 2
1 1211 Rotary Airlock
2 1213 Bag Filter Fan Motor
3 1045 Reclaimer Belt Conveyor
4 1218 Bag Filter Fan Motor
5 1216 Rotary Airlock
6 1050 Belt Conveyor
7 1060 Tripper Belt Conveyor
8 None Tripper Drive Motor
9 2110 Clay Weigh feeder
10 2010 Weigh Feeder
11 2005 Limestone Weigh Feeder
12 2015B Laterite Weigh Feeder
13 2015 Laterite Weigh Feeder
14 2115 Laterite Weigh Feeder
15 2105 Limestone Weigh Feeder
16 2115 Laterite Weigh Feeder
17 2020 Trough Belt Conveyor
18 2120 Trough Belt Conveyor
19 None Water Pump
20 WT104 Water Pump
21 WT105 Water Pump (Standby)
22 WT128 Hot Water Pump
23 WT130 Hot Water Pump
24 WT101 Cold Water Pump
25 WT102 Cold Water Pump (Standby)
26 WT150 Cooling Tower Fan
27 2049 Bucket Elevator Auxilliary Drive
28 2149 Bucket Elevator Auxilliary Drive
29 2048 Bucket Elevator Main Drive
30 2207 Rotary Airlock
31 2209 Bag Filter Fan Motor
32 2609 Bag Filter Fan Motor
Sr. Tag No. Equipmet Name Location Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
condition Temp. position Silica Temp. Current Ampere Remarks
No
33 2628 Bag Filter Fan Motor
34 2626 Rotary Airlock
35 2607 Rotary Airlock
36 2226 Rotary Airlock
37 2228 Bag Filter Fan Motor
38 2052 Fan for PG Conveyor
39 2055 H.E Seperator Drive
40 2072 Rotary Airlock
41 2071 Rotary Airlock
42 2083 PG Conveyor Fan
43 2221 PG Conveyor Fan
44 2212 Rotary Airlock
45 2183 PG Conveyor Fan
46 2172 Rotary Airlock
47 2171 Rotary Airlock
48 2169 Rotary Airlock
49 2170 Rotary Airlock
50 2070 Rotary Airlock
51 2069 Rotary Airlock
52 2621 PG Conveyor Fan
53 2612 Rotary Airlock
54 2087 Screw Sampler
55 2187 Screw Sampler
56 2633 Bag Filter Fan Motor
57 2631 Rotary Airlock
58 2185 PG Conveyor Fan
59 2061 Belt Conveyor
60 2085 PG Conveyor Fan
61 2076 Mill Sep. Fan 1
62 2031 Main Drive for Raw Mill 1 (motor 1)
63 2031A Cooling Fan for Raw Mill 1 Main Drive I
64 2032 Main Drive for Raw Mill 1 (motor 2)
65 2032A Cooling Fan for Raw Mill 1 Main Drive II
66 2033 Raw Mill 1 Aux. Drive (Motor 1)
67 2037A Lub. Oil Pump for gearbox
68 2037B Lub. Oil Pump for gearbox
69 2037C Lub. Oil Pump for gearbox (Standby)
70 2037D Lub. Oil Pump for gearbox (Standby)
71 2034 Aux Drive for Main Mill
72 None Raw Mill 1 LRS Water Pump
73 None Raw Mill 2 LRS Water Pump
74 2045 PG Conveyor Fan
75 2036 Pre-jacking Pumps for Mill Main Bearing
76 2035 Lub. Pump for Mill Main Bearing
77 2036A Pre-jacking Pumps for Mill Main Bearing
78 2035B Lub. Pump for Mill Main Bearing
79 2615 Raw MILL Vent Fan
80 2215 Raw MILL Vent Fan
81 2189 Electric actuator for damper on PH fan to raw mill inlet
Sr. Tag No. Equipmet Name Location Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
condition Temp. position Silica Temp. Current Ampere Remarks
No
82 2190 Mill Inlet Fresh Air Damper Actuator
83 2132A Circulation Air Motor
84 2131A Circulation Air Motor
85 2134 Aux Drive for Main Mill
86 2137C Lub. Pump for Main Mill Gearbox (Standby)
87 2137D Lub. Pump for Main Mill Gearbox (Standby)
88 2131 Raw Mill 2 Main Drive (Motor 1)
89 2131A Cooling Fan for Raw Mill 2 Main Drive I
90 2133 Aux Drive for Mill 2
91 2137B Lub. Pump for Main Mill Gearbox
92 2137A Lub. Pump for Main Mill Gearbox (Standby)
93 2132 Raw Mill 2 Main Drive (Motor 2)
94 2132A Cooling Fan for Raw Mill 2 Main Drive II
95 2176 Mill Sep. Fan 2
96 2021 Trough Belt Conveyor
97 2025 Motorized Double Flap Valve
98 2121 Trough Belt Conveyor for Mill 2
99 2161 Belt Conveyor
100 2125 Motorized Double Flap Valve
101
102 2155 HE Seperator Drive
103 2152 Fan for PG Conveyor
104 2148 Main Drive for Bucket Elevator
105 2419
106 2145 P.G Conveyor Fan
107 2161 Belt Conveyor
108 2175 Mill Fan Damper Actuator
109 2075 Separator Fan Damper Actuator
110 2176A Cooling Fan for Mill Sep. Fan 2
111 2076A Cooling Fan for Mill Sep. Fan 1
112 2038 Damper Actuator
113 2198 Damper Actuator
114 2214 Damper Actuator
115 2089 Mill Inlet Fresh Air Damper Actuator
116 2614 Damper Actuator
117 2090 Damper Actuator
118 2090A Damper Actuator on PH Fan to Raw Mill Inlet
119 2136 Pre-jacking Pumps for Mill Main Bearing
120 2135 Lub. Pump for Mill Main Bearing
121 2136A Lub. Pump for Mill Main Bearing
122 2135A Lub. Pump for Mill Main Bearing
123 2576 Damper Actuator
124 AR310 Compressor Pump
125 None AR310 Compressor Cooling Motor
126 AR305 Compressor Pump
127 None AR310 Compressor Cooling Motor
128 AR300 Compressor Pump
129 None AR310 Compressor Cooling Motor
130 None Blower Fan for Hot Air Generator
Sr. Tag No. Equipmet Name Location Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
condition Temp. position Silica Temp. Current Ampere Remarks
No
131 None Blower Fan for Hot Air Generator
132 2543 Damper Actuator
133 Lighting
BRIDGE RECLAIMER
1 Stacker MCC
2 CCRD & PCRD Panel
3 GRR UNIT
Motors
1 Harrow Drive -Power Pack
2 Scrapper motor
3 Travel drive -1
4 Travel drive -2
5 Brake for travel - 1
6 Brake for travel - 2
7 PCRD motor
8 CCRD motor
9 Air conditioner
10 Lighting
SCRAPPER RECLAIMER
1 MCC
2 CCRD & PCRD Panel
3 GRR UNIT
Motors
1 Hoist Motor
2 Scrapper motor
3 Travel drive -1
4 Travel drive -2
5 Brake for travel - 1
6 Brake for travel - 2
7 PCRD motor
8 CCRD motor
9 Air conditioner
10 Lighting

Section Manager HOD Plant Head

Tag No. Equipmet Name Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
Sr. condition Temp. position Silica Temp. Current Ampere
Location Remarks
No
R Y B
Load centre-3 (Pyro)
1 M.V Panel
2 DTR-3A Dist. Transformer
3 DTR-3B Dist. Transformer
4 DTR-3C Dist. Transformer
5 DTR-3D Dist. Transformer
6 PCC-3A Power control centre LC-3
7 PCC-3B Power control centre
8 MCC-6 MCC - Kiln & preheater
9 MCC-4 MCC - Kiln feed
10 MCC - 7 MCC - Cooler
11 MCC - Cooler ESP
12 MCC - Baghouse LC-2
13 MCC - Coal mill LC-2
14 6149 Roots Blower
15 6150 Roots Blower
16 6151 Roots Blower
17 2266 Silo feed Bucket elevator
18 4355 Clinker Breaker
19 4318 Cooler fan-7
20 4317 Cooler fan-6
21 4316 Cooler fan-5
22 4319 Cooler fan-8
23 4320 Cooler fan-9
24 5086 Booster fan
25 2566 RA fan
26 4356 Deep pan Conveyor
LC-3
27 4060 PA Roots blower
28 4061 PA Roots blower - VFD
29 ESP TRF-1
30 ESP TRF-2
31 ESP TRF-3
32 Capacitor panel - PCC 3A
33 Capacitor panel - PCC 3B
34 690 V VFD Panels
35 415 V VFD Panels
36 Kiln DBR
37 Batterycharger
38 Battery bank
39 Lighting
40 Preheater fan 6.6 Kv VFD LC-2
41 6.6 Kv VFD UPS LC-2
42 6.6 Kv prheater fan VFD TRF LC-2
43 Air conditioning
LC-3
44 Lighting
DAILY CHECKLIST FOR SECTION MANAGER (Pyro Section) DATE:

Tag No. Equipmet Name Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
Sr. condition Temp. position Silica Temp. Current Ampere
Location Remarks
No
R Y B
MOTORS (Crusher)
1 P.G. Conveyor
2 Blower Fan (Homosilo Top)
3 Blower Fan (Homosilo Top)
4 Bag Filter Fan Silo Top
5 Blower Fan
6 Rotary Air Lock
7 Silo Feed Bucket Elevator
8 Rotary Airlock
9 Rotary Airlock
10 Rotary Airlock
11 Rotary Airlock
12 Rotary Airlock
13 Rotary Airlock
14 Rotary Airlock
15 Rotary Airlock
16 Rotary Airlock
17 Rotary Airlock
18 Rotary Airlock
19 Rotary Airlock
20 Rotary Airlock Bag House
21 High Pressure Fan for Hot Air Slides
22 High Pressure Fan for Hot Air Slides
23 High Pressure Fan for Hot Air Slides
24 Bag Filter Fan
25 High Pressure Fan for Hot Air Slides
26 High Pressure Fan for Hot Air Slides
27 High Pressure Fan for Hot Air Slides
28 Rotary Airlock
29 R. A Fan
30 Bag House Fan
31 Blower for B.H. Fan
32 B.H.Fan Damper
33 Bag Filter Fan
34 Roots Blower
35 Roots Blower
36 Roots Blower
37 Rotary Blower (Standby)
38 Rotary Blower
39 Fan for PG Conveyor
40 PGC Blower
Silo Bottom
41 Ventilation Fan
42 Rotary Airlock
43 Flow Control Gate
44 Flow Control Gate
45 Flow Control Gate
 Silo Bottom
DAILY CHECKLIST FOR SECTION MANAGER (Pyro Section) DATE:

Tag No. Equipmet Name Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
Sr. condition Temp. position Silica Temp. Current Ampere
Location Remarks
No
R Y B
46 Flow Control Gate
47 Flow Control Gate
48 Flow Control Gate
49 Fan for PG Conveyor
50 Fan for PG Conveyor
51 Bag Filter Fan
52 Rotary Airlock
53 PH Feeding Bucket Elevator
54 Rotary Airlock
55 Damper Actuator
56 Damper Actuator
Preheater
57 Adjustable Orifice
58 Adjustable Orifice
59 Adjustable Orifice
60 Adjustable Orifice
61 Pre-Heater Fan
62 Cooling Fan for Pre-Heater Fan motor
63 Damper Actuator
64 Motorised Side Discharger
65 Rotary Kiln Main Drive
66 Cooling Fan For Rotary Kiln Main Motor
67 Cooling Fan For Cooler ESP FAn Motor
68 Kiln Drive Gearbox Lub. Pump
69 Kiln Drive Gearbox Lub. Pump
70 Ring Blower (Kiln Inlet)
71 Kiln Cooler Fan
72 Kiln Cooler Fan
73 Kiln Cooler Fan
Kiln
74 Kiln Cooler Fan
75 Kiln Cooler Fan
76 Kiln Cooler Fan
77 Kiln Cooler Fan
78 Kiln Cooler Fan
79 Kiln Cooler Fan
80 Kiln Cooler Fan
81 Kiln Cooler Fan
82 T.A Duct Damper Actuator
83 Primary Air Roots Blower
84 Nose Air Ring Fan
85 Clinker Breaker
86 Drive for Gate I
87 Centralized Lubrication System
88 Kiln Burner Oil Pump
89 Kiln Burner Oil Pump
90 Drive for Grate - II
91 Cooler Fan 1

Kiln &
DAILY CHECKLIST FOR SECTION MANAGER (Pyro Section) DATE:

Tag No. Equipmet Name Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
Sr. condition Temp. position Silica Temp. Current Ampere
Location Remarks
No
R Y B
92 Cooler Fan 2
Kiln &
93 Cooler Fan 3 Cooler
94 Cooler Fan 4
95 Cooler Fan 5
96 Cooler Fan 6
97 Cooler Fan 7
98 Cooler Fan 8
99 Cooler Fan 9
100 Damper Actuator
101 Damper Actuator
102 Damper Actuator
103 Damper Actuator
104 DE Motor
105 DE Motor
106 DE Motor
107 Purge Air Blower
108 CE Motor
109 CE Motor
110 CE Motor
111 Rotary Airlock (RAV1)
112 Rotary Airlock (RAV3)
113 Rotary Airlock (RAV5)
114 Rotary Airlock (RAV6)
115 Rotary Airlock (RAV4) ESP and
Clinker
116 Rotary Airlock (RAV2) Transport
117 ESP Fan
118 Damper Actuator
119 Cooling Fan for ESP Fan Motor
120 ESP Transformer-1
121 ESP Transformer-2
122 ESP Transformer-3
123 Deep Pan Conveyor
124 Bag Filter Fan
125 Rotary Air Lock
126 Diverter
127 Belt
128 Roots Blower
129 Roots Blower
130 Screw Pump
131 Screw Pump
132
PC Feed Twin Agitators
133
134
Kiln Feed Twin Agitators
135
136 Screw Feeder
137 Screw Feeder
Coal Firing
DAILY CHECKLIST FOR SECTION MANAGER (Pyro Section) DATE:

Tag No. Equipmet Name Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
Sr. condition Temp. position Silica Temp. Current Ampere
Location Remarks
No
R Y B
Coal Firing
138 Coal Mill Fan
139 Single Shaft Agitator
140 Single Shaft Agitator
141 Coal Mill Fan Damper Actuator
142 Motorised Diverter
143 Motorised Diverter
144 Compressor Pump
145 AR400 Compressor Cooling Fan
146 Compressor Pump
147 AR405 Compressor Cooling Fan
148 5003 Reciprocating feeder
149 5005 Belt Conveyor
150 5006 Crusher for Coal
151 5008 Belt Conveyor
152 5012 Belt Conveyor
153 5011 Weigh feeder for raw coal
154 Drive Motor: 1 x 1.1
155 Drive Motor for vibrator: 1 x 0.27
156 5013 Motorised flap valve
157 5016 Main drive for Coal Mill
5016A Cooling Fan For Coal mill Main Motor / spare
158
159 5016 B Power supply to rotor starter panel
160 5017 Aux. Drive for mill
161 5019A lub. Pump for mill bearing
162 5019 B lub. Pump for mill bearing
163 5021 A Lub. Pump for mill prejacking
164 5021 B Lub. Pump for mill prejacking
165 5020A Lubrication oil pump for gearbox
166 5020B Lubrication oil pump for gearbox
167 5045 Rotary Air Lock
168 5046 Rotary Air Lock
169 5047 Rotary Air Lock
170 5048 Rotary Air Lock
171 5052 Coal Mill Fan
172 5055 Screw Conveyor
173 5056 Screw Conveyor
174 5057 Screw Conveyor/SPARE
175 5082 Rotary Air Lock
176 5083 Rotary Air Lock
177 6100 Screw Conveyor
178 6105 Single shaft agitators
179 6106 Single shaft agitators
Coal Mill
180 6118-18A Twin agitators - 2 X 3
181 6118A Twin agitators - 2 X 4
182 6121 Screw Feeder - 1 X 5.5
DAILY CHECKLIST FOR SECTION MANAGER (Pyro Section) DATE:

Tag No. Equipmet Name Coal Mill Cleaning Physical Earthing Oil level Oil Temp. Winding Tap Breather Motor Vibration
Sr. condition Temp. position Silica Temp. Current Ampere
Location Remarks
No
R Y B
6121B Fan for insertible bag filter on weigh bin 1
183 x 1.5
184 6119 Twin agitators - 2 X 3
185 6119A Twin agitators - 2 X 4
186 6122 Screw Feeder - 1 X 5.5
6122B Fan for insertible bag filter on weigh bin 1
187 x 1.5
188 6146 Screw Pumps
189 6147 Screw Pumps
190 6148 Screw Pumps
191 6203 Bag filter fan
192 6204 Bag filter fan
193 6209 Rotary Air Lock
194 6213 Bag filter fan
195 6300 Supply for N2 gas generator control panel
196 Compressor- - 1 x 55
197 6300A Supply for N2 gas generator control panel
198 5006A Suply to electromagnetic separator
199 5006B Suply to metal detector
5007 Power supply to solenoid valve for pneumatic
200 actuator
201 5012 Suply to Level Measuring Load Cell
202 5022 Mill Girth Gear Lube System
203 5025 Supply to electronic ear
5042-43 Supply Solenoid Valve for pneumatic actuator
204
205 5044 Supply for bag filter panel & solenoid valve
206 5051 Coal Mill fan damper actuator.
207 5054 Recirculation Damper Actuator
208 5085 Booster Fan damper actuator

Section Manager HOD Plant Head