Contents
Definition and example for Sensor and transducer
General Concept and terminology of measurement system
Transducer classification
General input-output configuration
Static characteristics of measurement system
Dynamic Characteristics of measurement system
Calibration and standards
Error analysis in measurement system
Definition of Sensor
Formal definition: “A device that receives and responds to a signal or
stimulus” (American Heritage Dictionary of the English Language)
Informally, a sensor is a device that takes in information from the
outside world. Based on the information, the sensor creates a signal
on which a system can base a decision
In our case, a sensor will measure some physical quantity
Examples: Resistive sensor, optical sensors, physical sensor chemical,
Biomedical sensors etc..
Definition for Transducer
A Device which converts energy from one form to another form
A Device which converts a physical quantity into an electrical quantity
A Device which for the purpose of measurement converts the physical
input quantity into electrical output quantity, its output-input and its
output-time relationship being predictable to a known degree of
accuracy at specified environmental conditions.
Examples : Thermocouple, LDR, LVDT, Piezo-electric transducer,
Magnetostrictive transducer, capacitive and inductive transducer
Difference between Sensor and Transducer
A sensor is a device that responds to a physical stimulus (as
heat, light, sound, pressure, magnetism, or a particular motion)
and transmits a resulting impulse (a signal relating to the
quantity being measured).
For example, certain sensors convert temperature into a change
in resistance.
A transducer is a device that is actuated by power from one
system and supplies power usually in another form to a second
system.
For example a loudspeaker is a transducer that transforms
electrical signals into sound energy. Often the words transducer
and sensor are used synonymously.
All sensors are Transducer
But
All Transducer are not Sensor
Concepts of Generalized Measurement system
Signal End/display
Sensor
Conditioner Device
Variable Variable
Sensor Manipulation Conversion
Element Element
Data Data
Presentation Transmission
Element Element
Transducer Classification -1
Based on source of Energy
Active Transducer: a transducer which does not require
auxiliary energy source for conversion. (e.g.
Thermocouple, piezoelectric, photovoltaic cell)
Passive Transducer: a transducer which requires auxiliary
energy source for conversion. (e.g. LDR, Strain Gauge,
LVDT)
Transducer Classification -2
Based on Parameter of Measurement
Displacement transducer - (1)linear (2)Angular
Velocity transducer - (1)linear (2)Angular
Acceleration transducer - (1)Linear (2)Angular
Force
Temperature
Light
Time
Transducer Classification -3
Based on Transduction Principle
Variable Resistance Transducers
Variable Inductance Transducers
Variable Capacitance Transducers
Piezoelectric Transducers
Hall effect Transducers
Magnetostrictive Transducers
Eddy Current Transducers
Fiber optic Transducers
IC sensors
General input and output configuration
Desired input
Measuring
Interfering input Output
Instrument
Modifying input
Example: Strain Gauge
Desired Input – Strain, Interfering Input – Temperature
ΔR1 Change in resistance due to strain
R = R + ΔR
Change in resistance due to temperature
ΔR2
Example: Thermistor
Temperature
Light
Thermistor Resistance
Strain
Modifying Input
Modifying input changes relationship between desired input
and output and/or interfering input and output
Characteristics of measurement system
Static Characteristics
Involves measurement of quantities that are either constant or vary
slowly with time
Dynamic Characteristics
Applications like aerospace and bio-logical inputs are subjected to vary
with time
Static Characteristics
D A L R Re S T S H I P?
List of Static Characteistics
Static sensitivity Stability
Linearity Resolution
Precision/Repeata-bility Hysteresis
Accuracy Range & Span
Threshold Input Impedance/ Loading effect
Drift, Zero Drift
Input and Output Range
Output
Input Range
the interval between the
maximum and minimum
admissible input range:
Imax, Imin
Output Output Range
Range the interval between the
maximum and minimum
reachable output range:
Omax, Omin
Input Range Input
Span and Zero
Output Span: the interval of
output range of a
measurement device:
Span Omax Omin
Span
Zero: the system output
Zero corresponding to a zero
input.
Input
Accuracy & Error Bands
O
Error Bands ±h
manufacturer defined
performance values
h
Oideal h Error bands is an
indication of accuracy in
terms of a statistical
density function.
I
Resolution
Resolution is the smallest
detectable incremental change of
input that can be detected in
i output signal.
For any devices, their
resolution is fixed.
Sensitivity & Gain
Sensitivity (Gain) is the
rate of change in output
corresponding to the rate
dO of change in input dO/dI.
dI
At different range, the
sensitivity may be different
a device
Repeatability
Inability of a sensor to represent
o the same valve under identical
Run 2 conditions.
s1
Run 1
r 100%
Omax Omin
i
Bias and Drift
22.0
Bias (offset)
the residual error
21.5 between the output and
the true value after all
21.0 possible compensations.
Bias
20.5 Drift
Drift
rate of change of the
20.0
output with time NOT
caused by input.
True value
19.5
0 5 10 15 20
Deadband
Deadband
o (Dead Band)
range of input in which
the output remains at 0:
d
o(i ) 0; x xd
Xd i
Hysteresis
Hysteresis
o
the delay phenomenon in
output due to energy
dissipation.
The actual output is either
smaller or greater than the
theoretical output depends on
increasing or decreasing in
input.
i
Non-Linearity
Linearity is an ideal
o
relationship between
input and output:
o ki a
k
Linearity is often specified
in terms of percentage of
a non-linearity:
i max( N ( i ) ( ki a ))
NL(%) 100%
Omax Omin
Dynamic Characteristics
Speed of Response
The rapidity with which a measurement system responds to changes in
the measured quantity
Dynamic error
Difference between the true value of the quantity changing with time
and the value indicated by the measurement system
Fidelity
Degree of which a measurement system indicates changes in the
measured quantity without any dynamic error
Dynamic analysis of measurement system
Time domain Analysis
Time is used as an independent variable
inputs is applied to the system and the behavior of the system is
studied
For the purpose of analysis and design it is necessary to assume some
basic types of input signal like step, ramp, parabolic, impuls
Frequency domain Analysis :
Frequency is used as an independent variable
Sinusoidal, cosine are input signals
ZERO ORDER INSTRUMENT
•ZERO ORDER SYSTEM (Example: Potentiometer)
•Characterized by a zero order differential equation
•Infinite bandwidth
•Instantaneous response
•Static gain / Sensitivity
•ABSENCE OF ENERGY STORAGE ELEMENT
•No time delay
•Step response
•Frequency response
FIRST ORDER INSTRUMENT
FIRST ORDER SYSTEM (Example: Thermocouple without thermo well, mercury
in glass thermometer)
Characterized by a first order differential equation
Static gain (which determines the dynamic response)
Time Constant ( which determines the dynamic response)
Settling time ( 2%, 5 % and 10 %)
Slope at time t=0 will be 1/ (time constant) { based on step response of
I-order instrument)
Slope at time t=infinity will be zero.
PRESENCE OF ONE ENERGY STORAGE ELEMENT.
Contd..
Step Response of first order Instrument
Ramp Response of first order Instrument
Impulse Response of first order Instrument
Terminated Ramp response of first order Instrument
Frequency Response ( 3 dB bandwidth of first order
instrument {0,1/Time constant} –
first order instrument will behave like a low pass filter
FIRST PRINCIPLES MODEL ( TIME CONSTANT AND
GAIN WILL BE FUNCTION OF PARAMETERS LIKE HEAT
TRANSFER AREA, HEAT TRANSFER COEFFICIENT,
MASS OF THE SENSING ELEMENT ETC.)
Estimation of first order parameters ( Gain and Time
constant)
Least Square Method (pseudo inverse)
Number of Data Points (N)
SECOND ORDER SYSTEM
SECOND ORDER SYSTEM (Example: Thermocouple with thermo
well)
Characterized by a second order differential equation
Damping ratio ( Under damped -Galvanometers, over damped- T/C
with thermo well, critically damped)
Damping ratio recommended – 0.6 to 0.7 ( Linear phase
characteristics and amplitude ratio being constant)
Undamped Natural Frequency ( Larger natural frequency will have
lower settling time)
Damped Natural Frequency
Rise time
Peak time
Settling time ( Percentage Tolerance)
Percentage Overshoot
SECOND ORDER SYSTEM – Cont’d
Step Response of second order under damped, critically
damped and over damped systems
Ramp Response of second order under damped, critically
damped and over damped systems
Frequency Response second order under damped, critically
damped and over damped systems
Slope at time t=0 will be zero for second order over damped
system.
Estimation of Second order parameters from step response
Least Square Method ( pseudo inverse)
For all second order critically damped and over damped
instruments the time for 73 % recovery will be at about t =
1.3* (tau1+tau2)
Higher order Instrument
As the order of the instrument increases the response of the
instrument will become sluggish.
Calibration
CALIBRATION is the method of checking the accuracy of an
instrument
It is the comparison of two measurement devices or systems one of
known uncertainty and other of unknown uncertainty to estimate the
correct value of the unknown and its uncertainty
Why Calibration?
Result of Calibration enables the estimation of errors of measuring
instrument or the assignment of values to mark or arbitrary scales
In many Instruments, suitable adjustments (range, span) are made
during calibration in order to reduce the error
Calibration is an accredited laboratory enables to establish
TRACEABILITY
When products are exported to other countries, they insist on
traceability
In short calibration enhances CREDIBILITY in measurement
Note: Traceability is a document able link between the accuracy of the
Instrument and the highest level of standard as maintained by a
national/international laboratory
Calibration
Calibration
Absolute Comparative
Method Method
Error
Measurement
Standards
• Standard is a physical representation of unit of measurement
•Standard is a material measure, measuring instrument, reference
material or system intended to define, realize, conserve, reproduce a
unit in order to transmit them to other instruments by comparison
Classification of Standards
International Standard
Primary Standards
Secondary Standards
Working Standards
Errors in measurement system
Gross Error
Random error
Limiting error
Relative limiting error
Known error
Systematic error
Instrumental error
Environmental error
Observational error
Error Analysis
Arithmetic Mean
Deviation
Average Deviation
Standard deviation
Variance
Median
Mode
Probable error
Standard deviation of mean
Standard deviation of Standard deviation
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