Technical Specification

Fort Songadh BM4

Machine Sustainability Upgrade -

Headbox

Proposal No. 2210-428667-00

Date 2021-04-23

Your contact Abhijan Chakraborty

Sales & Application, Voith Paper
Phone (Mo/Office): +91 9836272635 / 033 23005 578
Mail: abhijan.chakraborty@voith.com
 Voith Paper Technology (India) Private Limited, ECOSPACE, Block A, 6th. Floor, IIF/11, New Town, Rajarhat, Group Division Paper
Kolkata - 700156, India

Mailing address:
Voith Paper Technology (India)
J K Paper Limited Private Limited

Fort Songadh, Ecospace, Block 3A, 6th. Floor,

IIF/11, New Town, Rajarhat
Distt. Tappi Kolkata - 700 160, India
Gujarat – 394 660 Tel. +91 2300 5500
Fax +91 2300 5151
India www.voith.com
Your ref.
Your Message
Our ref. Abhijan Chakraborty
Phone +91 332 300 5578
Fax
Date 2021-04-23
E-mail abhijan.chakraborty@voith.com

Technical Specification

Codeword: Fort Songadh BM4

Proposal no.: 2210-428667-00

We quote as follows, exclusively subject to our General Terms of Sale as well as to our General
Assembly Conditions (international) and our HSE-Standards in the attached current version as
follows:

Machine Sustainability Upgrade - Headbox

Voith Paper Technology (India) Private Limited | VPMP

J.M. Voith SE & Co. KG | VPH
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Contents

Section Description Page

1. Technical Part 4
2. Scope of Supply – Wet End Process 7
3. Scope of Supply – Paper Machine 15
4. Automation 26
5. Spare Parts 28
6. Engineering 30
7. Services 34
8. Exclusions and Delivery Limits 45
9. Guarantees, Warranties and Expectations 55
10. Preliminary Project Drawing: 56
11. Price Sheet & Commercial Specification 57
12. Attachments 58
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1. Technical Part
1.1 Basic Design Data

(The indicated numbers are no warranty figures)

Paper grade FBB, SBS, (WLC – grey back)

Basis weights
Range
Final product basis weight (air dry) 190,0 - 400,0 g/m²
Final product basis weight (bone dry) 178,6 - 368,0 g/m²
Basis weight after PDS (air dry) 162,0 - 377,0 g/m²

middle / base / single ply

Basis weight raw (air dry) 93,0 - 251,0 g/m²
top ply
Basis weight raw (air dry) 38,0 - 72,0 g/m²
back ply
Basis weight raw (air dry) 26,0 - 60,0 g/m²

Line concept
PM-layout 5912-000121

Drive side
standing at the headbox, looking to the
reel left

Design widths (see gauge diagram)

Wire width 2940 mm
Headbox pond width 2806 mm
Web width at PM reel 2600 mm

Design speeds
Design speed PM 500 m/min
Maximum process-design speed PM 440 m/min
Balance speed PM 500 m/min
Design speed drives PM max 500 m/min
Design speed drives PM min 192 m/min
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1.2. Headbox Flow Calculation:

(The indicated numbers are no warranty figures)

1.2.1 Top Ply (New MasterJet Pro F/B)

Pond width headbox [mm] 2806

Base data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Grade type FBB FBB FBB FBB FBB FBB FBB FBB WLC WLC WLC WLC WLC WLC WLC WLC
Grey Grey Grey Grey Grey Grey Grey Grey
Back- Back- Back- Back- Back- Back- Back- Back-
Customer trade name tc-190 tc-230 tc-250 tc-270 tc-280 tc-300 tc-350 tc-400 190 230 250 270 280 300 350 400
nominal basis weight 190 230 250 270 280 300 350 400 190 230 250 270 280 300 350 400
Reference grade x

Final BW @ final moisture [g/m²] 190,0 230,0 250,0 270,0 280,0 300,0 350,0 400,0 190,0 230,0 250,0 270,0 280,0 300,0 350,0 400,0
Final BW bone dry [g/m²] 178,6 216,2 233,8 251,1 260,4 279,0 325,5 368,0 178,6 216,2 233,8 251,1 260,4 279,0 325,5 368,0
Basis weight ply after PDS bone dry [g/m²] 35,7 36,7 39,3 40,9 41,9 44,6 53,9 61,6 40,4 41,4 43,9 45,6 46,5 49,3 58,6 66,2
Basis weight ply after PDS air dry [g/m²] 38,0 39,0 42,0 44,0 45,0 48,0 58,0 67,0 43,0 44,0 47,0 49,0 50,0 53,0 63,0 72,0
Max. operating speed at PM reel [m/min] 440 425 385 375 370 350 280 240 440 425 385 375 370 350 280 240

Expected operating conditions

Retention [%] 93,0% 94,0% 94,0% 94,0% 92,5% 92,5% 93,8% 93,8% 93,0% 94,0% 94,0% 94,0% 92,5% 92,5% 93,8% 93,8%
Headbox jet consistency [%] 0,43% 0,52% 0,52% 0,52% 0,54% 0,54% 0,56% 0,56% 0,43% 0,52% 0,52% 0,52% 0,54% 0,54% 0,56% 0,56%
White water consistency [%] 0,03% 0,03% 0,03% 0,03% 0,04% 0,04% 0,03% 0,03% 0,03% 0,03% 0,03% 0,03% 0,04% 0,04% 0,03% 0,03%
Headbox flow (to slice) [l/min] 10610 8610 8360 8470 8390 8450 7770 7600 12010 9710 9340 9460 9320 9340 8450 8190
Specific headbox flow [l/(m*min)] 3780 3070 2980 3020 2990 3010 2770 2710 4280 3460 3330 3370 3320 3330 3010 2920
Jet thickness [mm] 8,9 7,5 8,0 8,4 8,4 8,9 10,3 11,7 10,1 8,5 9,0 9,3 9,3 9,9 11,2 12,6
Lip opening [mm] 10,9 9,1 9,8 10,2 10,2 10,9 12,5 14,3 12,3 10,3 11,0 11,4 11,4 12,0 13,6 15,4

recirculation HC [-] yes

flow to HC header [l/min] 11921 9674 9393 9517 9427 9494 8730 8539 13494 10910 10494 10629 10472 10494 9494 9202
consistency HC [%] 0,43% 0,52% 0,52% 0,52% 0,54% 0,54% 0,56% 0,56% 0,43% 0,52% 0,52% 0,52% 0,54% 0,54% 0,56% 0,56%

dilution water (LC) [-] no

Minimum headbox flow [l/min] 7600
Maximum headbox flow [l/min] 12010

1.2.2 Middle Ply (New MasterJet Pro F/B with ModuleJet)

Pond width headbox [mm] 2806

Base data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Grade type FBB FBB FBB FBB FBB FBB FBB FBB WLC WLC WLC WLC WLC WLC WLC WLC
Grey Grey Grey Grey Grey Grey Grey Grey
Back- Back- Back- Back- Back- Back- Back- Back-
Customer trade name tc-190 tc-230 tc-250 tc-270 tc-280 tc-300 tc-350 tc-400 190 230 250 270 280 300 350 400
nominal basis weight 190 230 250 270 280 300 350 400 190 230 250 270 280 300 350 400
Reference grade x

Final BW @ final moisture [g/m²] 190,0 230,0 250,0 270,0 280,0 300,0 350,0 400,0 190,0 230,0 250,0 270,0 280,0 300,0 350,0 400,0
Final BW bone dry [g/m²] 178,6 216,2 233,8 251,1 260,4 279,0 325,5 368,0 178,6 216,2 233,8 251,1 260,4 279,0 325,5 368,0
Basis weight ply after PDS bone dry [g/m²] 92,1 125,3 138,3 152,3 159,4 172,6 203,1 230,9 87,4 123,1 133,0 147,0 154,0 167,0 197,5 225,4
Basis weight ply after PDS air dry [g/m²] 98,0 133,3 148,0 163,8 171,4 185,6 218,4 251,0 93,0 131,0 142,2 158,1 165,6 179,6 212,4 245,0
Max. operating speed at PM reel [m/min] 440 425 385 375 370 350 280 240 440 425 385 375 370 350 280 240

Expected operating conditions

Retention [%] 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1% 92,1%
Headbox jet consistency [%] 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20% 1,20%
White water consistency [%] 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10%
Headbox flow (to slice) [l/min] 9910 13020 13020 13950 14390 14760 13890 13550 9400 12800 12510 13470 13920 14280 13520 13220
Specific headbox flow [l/(m*min)] 3530 4640 4640 4970 5130 5260 4950 4830 3350 4560 4460 4800 4960 5090 4820 4710
Jet thickness [mm] 8,3 11,3 12,5 13,8 14,4 15,6 18,4 20,9 7,9 11,1 12,0 13,3 13,9 15,1 17,9 20,4
Lip opening [mm] 10,2 13,8 15,3 16,8 17,6 19,0 22,4 25,5 9,6 13,6 14,7 16,2 17,0 18,4 21,8 24,9

recirculation HC [-] no
flow to HC header [l/min] 8126 10676 10676 11439 11800 12103 11390 11111 7708 10496 10258 11045 11414 11710 11086 10840
consistency HC [%] 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44% 1,44%

dilution water (LC) [-] yes

recirculation LC [-] yes
flow to LC header [l/min] 2050 2694 2694 2886 2977 3054 2874 2803 1945 2648 2588 2787 2880 2954 2797 2735
consistency LC [%] 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10% 0,10%

Minimum headbox flow [l/min] 9400

Maximum headbox flow [l/min] 14760
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1.2.3 Back Ply (Existing MasterJet F/L headbox relocated from Middle Ply)

Pond width headbox [mm] 2806

Base data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Grade type FBB FBB FBB FBB FBB FBB FBB FBB WLC WLC WLC WLC WLC WLC WLC WLC
Grey Grey Grey Grey Grey Grey Grey Grey
Back- Back- Back- Back- Back- Back- Back- Back-
Customer trade name tc-190 tc-230 tc-250 tc-270 tc-280 tc-300 tc-350 tc-400 190 230 250 270 280 300 350 400
nominal basis weight 190 230 250 270 280 300 350 400 190 230 250 270 280 300 350 400
Reference grade x

Final BW @ final moisture [g/m²] 190,0 230,0 250,0 270,0 280,0 300,0 350,0 400,0 190,0 230,0 250,0 270,0 280,0 300,0 350,0 400,0
Final BW bone dry [g/m²] 178,6 216,2 233,8 251,1 260,4 279,0 325,5 368,0 178,6 216,2 233,8 251,1 260,4 279,0 325,5 368,0
Basis weight ply after PDS bone dry [g/m²] 24,4 27,9 29,0 29,9 33,2 35,7 42,4 49,7 29,1 30,1 34,4 35,3 38,5 41,3 48,0 55,2
Basis weight ply after PDS air dry [g/m²] 26,0 29,7 31,1 32,2 35,7 38,4 45,6 54,0 31,0 32,0 36,8 38,0 41,4 44,4 51,6 60,0
Max. operating speed at PM reel [m/min] 440 425 385 375 370 350 280 240 440 425 385 375 370 350 280 240

Expected operating conditions

Retention [%] 93,0% 94,0% 94,0% 94,0% 92,5% 92,5% 93,8% 93,8% 93,0% 94,0% 94,0% 94,0% 92,5% 92,5% 93,8% 93,8%
Headbox jet consistency [%] 0,43% 0,48% 0,45% 0,45% 0,51% 0,51% 0,48% 0,48% 0,43% 0,52% 0,52% 0,52% 0,54% 0,54% 0,55% 0,54%
White water consistency [%] 0,03% 0,03% 0,02% 0,02% 0,03% 0,03% 0,03% 0,03% 0,03% 0,03% 0,03% 0,03% 0,04% 0,04% 0,03% 0,03%
Headbox flow (to slice) [l/min] 7270 7100 7160 7180 7040 7160 7130 7160 8670 7070 7320 7320 7720 7830 7040 7070
Specific headbox flow [l/(m*min)] 2590 2530 2550 2560 2510 2550 2540 2550 3090 2520 2610 2610 2750 2790 2510 2520
Jet thickness [mm] 6,1 6,2 6,9 7,1 7,0 7,6 9,4 11,0 7,3 6,2 7,0 7,2 7,7 8,3 9,3 10,9
Lip opening [mm] 7,5 7,5 8,4 8,6 8,6 9,2 11,5 13,5 8,9 7,5 8,6 8,8 9,4 10,1 11,3 13,3

recirculation HC [-] yes

flow to HC header [l/min] 8261 8068 8136 8159 8000 8136 8102 8136 9852 8034 8318 8318 8773 8898 8000 8034
consistency HC [%] 0,43% 0,48% 0,45% 0,45% 0,51% 0,51% 0,48% 0,48% 0,43% 0,52% 0,52% 0,52% 0,54% 0,54% 0,55% 0,54%

dilution water (LC) [-] no

Minimum headbox flow [l/min] 7040
Maximum headbox flow [l/min] 8670
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2. Scope of Supply – Wet End Process

P4500012.2A

2.1 Approach Flow System – Top Ply

2.1.1 Approach flow - Headbox pipes

P4501202.2C

1 Pipe from 1st stage screen to the headbox

HC-line

Scope of supply:
Accelerating elbows
Cleanout hole covers ground-in in the acceleration elbows.
Pipe connection for the bottom discharge
Pipe supports and/or pipe clamps
With metering pipe

Material specification:
- Parts in contact with stock and centering flanges of CrNi steel.
- Pipe supports and/or pipe clamps of CrNi steel, connecting elements of CrNi steel.
- Pipe ground and afterwards electro-polished Ra=0,8 µm

Remarks:
During mounting the pipe, assembly welding has to be performed.
At site the welding has to be finish-ground and hand-polished by erection company (Customer
Scope)
Centering flange directly connected to the headbox is scope of headbox.
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P4500012.2A

2.2 Approach Flow System – Middle Ply

P4505025.2A

2.2.1 Pressure Screening

P3300002.2B

1 IntegraGuard IG05/80 (ModuleJet Screen)

To remove contaminants from pulp suspensions.

As per dimension sheet.

Operating data (per machine)

Capacity (accept) approx. 3,054 l/min
Consistency (feed) approx. 0.10 %
Slot width 0.25 mm
Operating pressure max. 8.0 bar
Outlet pressure min. 1.0 bar
Pressure drop approx 0.4 bar
Rotor speed 388 1/min

P3000616.1O
Required main motor (per machine)
Power requirements approx. 16 kW
Nominal motor power 22 kW
Motor speed (50 Hz) 1500 1/min
Type of construction/degree of protection V5/IP54

P3300061.1B
Consumption data (per machine)
Sealing water: 3 - 5 l/min
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P3300010.2A
Scope of delivery (per machine)

1 Housing
All parts exposed to stock of CrNi steel.
Housing with accept and reject pipe connectors.
Housing cover with inlet and light reject pipe connectors.
Centering flange for accept pipe connector.
Accept chamber electro-polished.

1 Bearing assembly
All parts exposed to stock of CrNi steel.
Assembly with grease-lubricated rolling bearings and integrated supply piping.

1 Shaft seal
Double-acting mechanical seal.

1 Set of drive components

Belt drive consisting of:
Motor and machine pulleys
Special locking element (Taperlock)
Set of V-belts
Motor bracket with tensioning rails
Safety device for V-belt pulley.

1 Foundation fastening
Foundation blocks for machine.
Foundation blocks for tensioning rails.

1 Safety guard
Of painted steel.

1 Set of tools (for all identical machines)

Screen lift-out device for attachment to a crane.
Dismounting device for rotor.

P3000489.2B
1 Bearing monitoring unit
Two measuring sensors, type CTC.
Cabled up to the connection plate on the housing
(Harting connector).
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P3000490.1B
1 Sealing water monitoring equipment
For mechanical seal.
Including hoses, electric alarm unit and holder.
Type: Safeunit.

P3300021.2B
1 Rotor
MultiFoil Rotor of CrNi steel.

P3300024.1B
1 Screen element
Screen basket, C-Bar QH, of CrNi steel.

P3300064.1B
Preconditions / Remarks
Main motor and modifications deviating from dimension sheet are not included.

P4500111.1E

2.2.2 Approach flow - Headbox pipes

P4501202.2C

1 Pipe from 1st stage screen to the headbox

HC-line

1 Pipe from ModuleJet screen to the headbox

LC-line

Scope of supply:
Accelerating elbows
Cleanout hole covers ground-in in the acceleration elbows.
Pipe connection for the bottom discharge
Pipe supports and/or pipe clamps
With metering pipe

Material specification:
- Parts in contact with stock and centering flanges of CrNi steel.
- Pipe supports and/or pipe clamps of CrNi steel, connecting elements of CrNi steel.
- Pipe ground and afterwards electro-polished Ra=0,8 µm
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Remarks:
During mounting the pipe, assembly welding has to be performed.
At site the welding has to be finish-ground and hand-polished by erection company (Customer
Scope)
Centering flange directly connected to the headbox is scope of headbox.

P4500012.2A

2.3 Approach Flow System – Back Ply

P4500111.1E

2.1.1 Approach flow - Headbox pipes

P4501202.2C

1 Pipe from 1st stage screen to the headbox

HC-line

Scope of supply:
Accelerating elbows
Cleanout hole covers ground-in in the acceleration elbows.
Pipe connection for the bottom discharge
Pipe supports and/or pipe clamps
With metering pipe

Material specification:
- Parts in contact with stock and centering flanges of CrNi steel.
- Pipe supports and/or pipe clamps of CrNi steel, connecting elements of CrNi steel.
- Pipe ground and afterwards electro-polished Ra=0,8 µm

Remarks:
During mounting the pipe, assembly welding has to be performed.
At site the welding has to be finish-ground and hand-polished by erection company (Customer
Scope)
Centering flange directly connected to the headbox is scope of headbox.
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2.3 Broke Handling System

If the pulper vats and the charging chutes are delivered by the customer,
Voith will provide the manufacturing drawings.
This Service is included in section “9 Engineering”

2.3.1 Press Broke

2.3.1.1 1 CP Pulper
With 1 slushing equipment.
For continuous, pumpable pulping of broke.
Installation in stainless steel tank

Scope of Delivery:

Shaft sealing
Including stuffing box packing, shaft protection sleeve,
made of AISI316 steel with wear-resistant coating
(Freshwater approx 2 l/min at 0.7 - 1.2 bar).

Pulper rotor
5-blade rotor of Duplex cast steel, with split hub.

Screen box
Welded screen box with accept connection, parts exposed to stock of AISI316
steel.

Guard/s
In stainless steel

Screen element,
Screen plate fully cleared, of AISI 304 steel.

Drive, gear,
Max./Min. environmental temperature: 35°C/0°
One-stage spur gear with integrated bearing

Gear stand
of painted structural steel, with fixing and fastening material.

Drip pan
Drip pan for sealing leakage
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Foundation fastening of gear

4 foundation blocks with fixing and fastening material.

Foundation fastening of motor

4 foundation blocks for motor.

Motor Customer’s Provision

- Fastening elemens to the motor. Customer will provide Voith all
required documents in time to motor

Coupling
(between gear unit and motor)

Weld-in ring
For pulping unit, of stainless steel AISI316 for installation in steel tank

1 Pulper Vat Customer’s Provision

Voith will provide manufacturing drawings.

1 Pulper Chute Customer’s Provision

Voith will provide manufacturing drawings.

2.3.2 Size Press Broke

1 CP Pulper
With 1 slushing equipment.
For continuous, pumpable pulping of broke.
Installation in stainless steel tank

Scope of Delivery:

See position 2.3.1.1

1 Pulper Vat Customer’s Provision

Voith will provide manufacturing drawings.
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1 Pulper Chute Customer’s Provision

Voith will provide manufacturing drawings.

3.2.3 HardNip Calender Broke

1 CP Pulper
With 1 slushing equipment
For continuous, pumpable pulping of broke.
Installation in stainless steel tank

Scope of Delivery:

See position 2.3.1.1

1 Pulper Vat Customer’s Provision

Voith will provide manufacturing drawings.

1 Pulper Chute Customer’s Provision

Voith will provide manufacturing drawings.
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3. Scope of Supply – Paper Machine

3.1. MasterJet F/B Headbox for Top Ply

MasterJet Pro - High-turbulence headbox

Headbox with lateral inflow into crossflow header, turbulence generator and nozzle with
lamella technology. With adjustment for lip opening, jet direction and slice lip profiling.

Design data

Headbox type MasterJet-F/B

Headbox size (TG spacing / qty of rows) 25 / 2
Pond width 2806 mm
Design speed 500 m/min
Operating speed 440 m/min
Lip spindle spacing 200 mm

Components

P4022313.1A
1 Cross flow header
For lateral inflow. Inlet side with flange and companion flange with internal step backward.
Outlet with open connection to turbulence generator. Header with recirculation.

P4020901.6E
1 Apron board
Base for the headbox. Made of stainless steel.

P4020903.2B
1 Support plate for bottom lip
Horizontally moveable. Made of stainless steel.

P4020905.2G
1 Bottom lip
Made of stainless steel.
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P4020906.1B
1 Turbulence generator
Support structure and turbulence tubes with square outlet structure of stainless steel. Tur-
bulence tube inserts of synthetic material.

P4020922.4F
1 Set of lamellas for the headbox nozzles
With hinged guide and smooth tip, made of synthetic material (PC)
Set consisting of 1 pieces,
including one installation and transport device for PM.

P4020923.1A
1 Cleaning device for lamella
Lifting tools and stands for upright bedding of lamella.

P4020929.4F
1 Set of side sections
Lateral plates for headbox. Made of stainless steel.

P4020951.1B
1 Top-lip beam
Top lip plate with support structure. For adjustment of the lip opening swivel mounted.
Made of stainless steel.

P4020963.1F
1 Slice blade
With bending relief cuts, spring washers and shoulder bolts.
Made of stainless steel.

P4020966.4K
1 Set of micro-adjusting units for slice blade profiling
Thread transmissions and long spindles for adjustment and position indication during oper-
ation.
Stainless steel design.

P4020972.1B
1 Jet direction adjustment
By horizontal adjustment of the bottom lip with lifting gear units, cross shafts and manual
adjustment.
Stainless steel construction.

P4020979.4D
1 Lip opening adjustment
With swivel adjustment of top lip beam.
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Parallel adjustment with electric motor, cross shafts and worm gear units. Limit switch.
Cross shafts with protective covers of stainless steel.
Gear unit of stainless-steel casting.

P4020982.4D
1 Set of deckle plates
Lateral cover of the nozzle area. Swivel mounted to open. With connection flange for
deckle boards.

P4020983.1A
1 Set of EdgeMaster deckle boards
Synthetic material deckle boards of approx. 1.5 m length, with stainless steel cantilever
arm connected to the headbox, incl. adjustment of position and shape of deckle board,
shower for cleaning and sealing.

P4021306.1E
1 Lip opening measurement
With angle encoder and mechanical indication.

P4021307.1B
1 Indicating device for jet direction
Mechanical indication. Stainless steel construction.

P4021308.1A
1 Pressure transmitter with display unit
For static head measurement and jet speed control.

P4021308.1A
1 Pressure transmitter with display unit
For pressure balance measurement.

P4023312.1B
1 Set of covers
Splash plates for headbox cleanliness. Made of stainless steel / aluminum.

P4023341.1A
1 Cleaning shower with mounting
For headbox covering. Stainless steel design.

P4023814.2C
1 Crosswalk behind the headbox
Crosswalk with grating, railings and stairs with grating steps of aluminum alloy. Supports of
stainless steel.
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P4029981.1F
Workshop assembly
Preassembly of the headbox components in separate large functional units of main body
and feeding system at the Voith factory. Functional test of moving components. For han-
dling and shipment, following components are separate, if included, such as: Pulsa-
tionDamper, showers, splash-shields, edge deckles, walkways, headbox support, etc.

P4029991.1H
1 Measuring device for slice blade
With dial gauge on support.

P4020007.1B

Pulsation Damper for Headbox MasterJet F/B for Top Ply

P4025315.1A
1 Pulsation damper
Tank with diffusor plate and air cushion for pulsation damping of stock flow. On in- and
outflow with flange and companion flange with internal step backward in flow direction.
With sight glass with integrated illumination of the interior, one manhole cover and one in-
spection cover. Internal shower with manual valve for cleaning of surfaces in contact with
stock. Stock level is maintained through connecting nozzle with regulation valve and small
open outflow tank. Fittings for connecting to the compressed-air system. Tank of stainless
steel, stock-side electropolished, diffusor plate of synthetic material.
Inflow direction: vertical
Outflow direction: horizontal
Pressure test according PED (Europe)

P4021316.1B
1 Pneumatic control cabinet for the headbox
With instruments for electro-pneumatic valve control of the pulsation damper air damping
and shower water, for deckle board shower water and for breast roll shower. Control cabi-
net made of stainless steel.
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3.2 MasterJet F/B Headbox for Middle Ply with

ModuleJet

MasterJet Pro - High-turbulence headbox

Headbox with lateral inflow into crossflow header, ModuleJet dilution profiling system with
dilution header, valves, mixing chambers, distribution bank and stilling chamber, turbu-
lence generator and nozzle with lamella technology. With adjustment for lip opening, jet
direction and slice lip profiling.

Design data

Headbox type MasterJet-F/B

Headbox size (TG spacing / qty of rows) 25 / 2
Pond width 2806 mm
Design speed 500 m/min
Operating speed 440 m/min
Lip spindle spacing 200 mm
Dilution valve spacing 100 mm

Components

P4022313.1E
1 Cross flow header for low-consistency line
For lateral inflow. Inlet side with flange and companion flange with internal step backward.
Outlet with connection flange for valves. LC header with recirculation. Stainless steel de-
sign.

P4022610.1A
1 ModuleJet I unit for dilution system
With valves, injection units, and connection components of synthetic material. Valve rods
and couplings of stainless steel.
Pre-mounted actuators with limit switches in aluminum housing.
Motor holders with position indication and couplings for motor exchange during production.
Motor control system for CD-profiling is listed in the section "Profilmatic M".

P4022313.1D
1 Cross flow header for main line
For lateral inflow. Inlet side with flange and companion flange with internal step backward.
Outlet with connection flange. Header without recirculation. Stainless steel design. End-
Module of synthetic material.
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P4022365.1F
1 Flange plate
Machine wide connection to stilling chamber.

P4020937.7F
1 Rear wall
Covering cross area of the stilling chamber. Made of stainless steel.

P4020941.1B
1 Swivel unit for the rear wall
With oil-hydraulic cylinders of steel and hand pump.

P4020901.5F
1 Apron board
Base for the headbox. Made of stainless steel, electropolished.

P4020903.2B
1 Support plate for bottom lip
Horizontally moveable. Made of stainless steel.

P4020905.2G
1 Bottom lip
Made of stainless steel.

P4020906.1B
1 Turbulence generator
Support structure and turbulence tubes with square outlet structure of stainless steel. Tur-
bulence tube inserts of synthetic material.

P4020922.4F
1 Set of lamellas for the headbox nozzles
With hinged guide and smooth tip, made of synthetic material (PC)
Set consisting of 1 pieces,
including one installation and transport device for PM.

P4020923.1A
1 Cleaning device for lamella
Lifting tools and stands for upright bedding of lamella.

P4020929.4G
1 Set of side sections
Lateral plates for headbox. Made of stainless steel.
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P4020951.1B
1 Top-lip beam
Top lip plate with support structure. For adjustment of the lip opening swivel mounted.
Made of stainless steel.

P4020963.1F
1 Slice blade
With bending relief cuts, spring washers and shoulder bolts.
Made of stainless steel.

P4020966.4K
1 Set of micro-adjusting units for slice blade profiling
Thread transmissions and long spindles for adjustment and position indication during oper-
ation.
Stainless steel design.

P4020972.1B
1 Jet direction adjustment
By horizontal adjustment of the bottom lip with lifting gear units, cross shafts and manual
adjustment.
Stainless steel construction.

P4020979.4D
1 Lip opening adjustment
With swivel adjustment of top lip beam.
Parallel adjustment with electric motor, cross shafts and worm gear units. Limit switch.
Cross shafts with protective covers of stainless steel.
Gear unit of stainless-steel casting.

P4020982.4D
1 Set of deckle plates
Lateral cover of the nozzle area. Swivel mounted to open. With connection flange for
deckle boards.

P4020983.1A
1 Set of EdgeMaster deckle boards
Synthetic material deckle boards of approx. 1.5 m length, with stainless steel cantilever
arm connected to the headbox, incl. adjustment of position and shape of deckle board,
shower for cleaning and sealing.

P4021306.1E
1 Lip opening measurement
With angle encoder and mechanical indication.
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P4021307.1B
1 Indicating device for jet direction
Mechanical indication. Stainless steel construction.

P4021308.1A
1 Pressure transmitter with display unit
For static head measurement and jet speed control.

P4021308.1A
2 Pressure transmitter with display unit
For dilution control (LC pump).

P4022841.1C
1 Supports
For crossflow header, stainless steel design.

P4023312.1B
1 Set of covers
Splash plates for headbox cleanliness. Made of stainless steel / aluminum.

P4023341.1A
1 Cleaning shower with mounting
For headbox covering. Stainless steel design.

P4023814.2C
1 Crosswalk behind the headbox
Crosswalk with grating, railings and stairs with grating steps of aluminum alloy. Supports of
stainless steel.

P4029981.1F
Workshop assembly
Preassembly of the headbox components in separate large functional units of main body
and feeding system at the Voith factory. Functional test of moving components. For han-
dling and shipment, following components are separate, if included, such as: Pulsa-
tionDamper, showers, splash-shields, edge deckles, walkways, headbox support, etc.

P4029991.1H
1 Measuring device for slice blade
With dial gauge on support.

P4020007.3B
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Pulsation Damper for Headbox MasterJet F/B for Middle Ply with
ModuleJet
P4025315.1A
1 Pulsation damper
Tank with diffusor plate and air cushion for pulsation damping of stock flow. On in- and
outflow with flange and companion flange with internal step backward in flow direction.
With sight glass with integrated illumination of the interior, one manhole cover and one in-
spection cover. Internal shower with manual valve for cleaning of surfaces in contact with
stock. Stock level is maintained through connecting nozzle with regulation valve and small
open outflow tank. Fittings for connecting to the compressed-air system. Tank of stainless
steel, stock-side electropolished, diffusor plate of synthetic material.
Inflow direction: vertical
Outflow direction: horizontal
Pressure test according PED (Europe)

P4021316.1B
1 Pneumatic control cabinet for the headbox
With instruments for electro-pneumatic valve control of the pulsation damper air damping
and shower water, for deckle board shower water and for breast roll shower. Control cabi-
net made of stainless steel.
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3.3 Relocation of Existing Headbox MasterJet II

25/2 - Rebuild with ParaSlice

Design data

Headbox type MasterJet-F II

Headbox size (TG spacing / qty of rows) 25 / 2
Pond width 2806 mm
Design speed 500 m/min
Operating speed 440 m/min
Lip spindle spacing 200 mm

Components

P4020963.1J
1 Slice blade
With bending relief cuts, spring washers and shoulder bolts.
ParaSlice design.
Made of stainless steel.
P4023312.1C
1 Adaption of existing covers
Splash plates for headbox cleanliness. Made of stainless steel / aluminum.

P4023814.2C
1 Adaption of Crosswalk
Modification of crosswalk with grating, railings and stairs with grating steps of aluminum
alloy. Supports of stainless steel.

P4022841.1B
1 Set of headbox supports
Between cantilever or concrete support and headbox.
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P4020007.1C

Spares for Relocation of Existing Headbox MasterJet II 25/2 - Rebuild

with ParaSlice
P4020963.1J
1 Slice blade
With bending relief cuts, spring washers and shoulder bolts.
ParaSlice design.
Made of stainless steel.
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4. Automation
Control and Instrumentation

The process control functions and the logic control will be realized in a Distributed Control Sys-
tem (DCS) and/or in a Programmable Logic Control system (PLC). The procurement and/or the
extension of the DCS/PLC systems are not part of the VOITH PAPER supply.
The machine control system (DCS/ PLC) requires “failsafe functionality”. The control system
supplier has to provide this failsafe functionality.

Machine and Process sections

Basic engineering

Detail engineering

Devices (machine

H&P – field piping

C&I Equipment /

H&P Equipment

Control System
mounted)

material
App. flow new VOITH CUSTOMER VOITH n.a. n.a. CUSTOMER
scope by Voith

Head Box VOITH CUSTOMER VOITH n.a. n.a. CUSTOMER

Scope of supply for Machine Control

The scope of supply for the Controls and Instrumentation covers the following machine section/
control loops:
Headbox MasterJet
1 PIC electr, control static head pressure
1 GI indication lip opening
1 HSM electr. adjustment lip opening
1 PDI diff. pressure supervision
2 ES shower water supply

Pulsation Damper Tank

1 PC pneu. pressure adjust. PD-tank
1 HSM lightning PD-tank
1 ES shower water supply

The scope includes the necessary field instruments belonging to the listed sections/ loops, as
well as protection boxes equipped with pneumatic and hydraulic components, required for the
specified machine control functions. Design, layout and make of devices according to VOITH
PAPER standards.
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Local operation points

For the necessary local operation and supervision of the machine sections, Voith Paper provides
control boxes completely tubed and wired.
1 Control box for headbox

Scope of delivery C&I Basic Engineering

The control basic engineering will be carried out on the basis of the VOITH PAPER standard docu-
mentation and comprises in the main, hardware planning and functional planning for the Voith Paper
delivery with the following work:

• Loop list
• Location list
• Motor list with details like kind of drive, rotational speed, nominal power, nominal voltage,
supplier, kind of starter, safety relevance and loop number
• I/O-list
• Field device list with details like type, measurement range, material, process connection,
diameter, medium, signal type, pressure, auxiliaries
• On/ Off valve list with details like type, measurement range, material, process connection,
diameter, medium, pressure, auxiliaries
• Control valve list with details like type, measurement range, material, process connec-
tion, diameter, medium, pressure, auxiliaries
• Circuit diagrams for electric process/ machine control without terminal and cable desig-
nation and data specific to DCS and installation.
• Control diagrams for pneumatic and hydraulic functions
• Functional/Logic diagrams for programming according to DIN without DCS specific data

Motor Circuit diagrams with motor power and motor control planning are not part of the Voith
Paper basic engineering.
Loop numbering according to the customer standard is not included.
The documentation for control engineering with specified lists, diagrams, schematics and de-
scriptions will be prepared in English language.
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5. Spare Parts
5.1. Spare parts for Approach Flow System

P3300024.1B
1 Screen Element IG05/80
Screen basket having // = 0.25mm slots

5.2. Spare parts for Headbox MasterJet F/B for Top Ply

P4020922.4F
1 Set of lamellas for the headbox nozzles
With hinged guide and smooth tip, made of synthetic material (PC)
Set consisting of 1 pieces,
including one installation and transport device for PM.

P4020963.1F
1 Slice blade
With bending relief cuts, spring washers and shoulder bolts.
Made of stainless steel.

P4021308.1A
1 Pressure transmitter with display unit
Spare static head transmitter for headbox nozzle.

P4021306.1E
1 Lip opening measurement
With angle encoder and mechanical indication.

5.3 Spares for Headbox MasterJet F/B for Middle Ply with ModuleJet

P4020922.4F
1 Set of lamellas for the headbox nozzles
With hinged guide and smooth tip, made of synthetic material (PC)
Set consisting of 1 pieces,
including one installation and transport device for PM.
P4020963.1F
1 Slice blade
With bending relief cuts, spring washers and shoulder bolts.
Made of stainless steel.
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5.4 Spares for Relocation of Existing Headbox MasterJet II 25/2 - Rebuild

with ParaSlice

P4020963.1J
1 Slice blade
With bending relief cuts, spring washers and shoulder bolts.
ParaSlice design.
Made of stainless steel.
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6. Engineering
6.1. Engineering Limits

The following tables show an abstract of the Engineering Limits.

The limit of supplies of automation hardware is described in the section „Automation“.

The scope of C&I- Engineering is linked to the scope of Plant Engineering delivered by Voith.
For such process sections with a delivery scope limited to individual machines, the scope of C&I-
Engineering is limited to those machines without any further process integration.

6.1.1. Process Sections

Input for Basic Plant Engineering

Engineering (for
Voith Hardware
Machine / System only)

Basic Detail
Approach Flow – Pressure Screening Sys-
C V C
tem (New Scope of Supply)

6.1.2. Machine Sections

Input for Basic Plant Engineering

Engineering (for
Machine / System Voith Hardware
only)
Basic Detail
Headbox NA V C

V = Voith
V1 = Consumption Data/Selection specification
C = customer
NA = not applicable

P8440004.1A
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6.2. Basic Engineering for Wet End Process Machines

(Included as specified below)

The engineering comprises the design work for the integration of machines and plant systems for
the specified production line.
The specifications are based on the submitted project drawing….

The services of engineering will be limited to the equipment under Voith Paper, India scope of
supply i.e. for Approach Flow screening and Fiber Recovery Section.
The scope of the engineering services for Voith Paper supply equipment shall be included as
specified below:

6.2.1. Machine Engineering

➢ Machine outline drawings and individual foundation plans for the individual machines and
units with details for:
- Foundation bases with mounting type for individual machines and units
- Requirement of the foundations (Reinforcement to be decided by customer's civil consultant
or sub-contractor)
- All loads including the dynamic allowances

➢ Erection and Operating Instructions with:

- Instructions and drawings for the erection
- Operating and setting instructions for the individual machine
- Troubleshooting and maintenance.
Note: For deliveries from sub-contractor(s), standard instructions shall be provided.

6.2.2. Basic Process Engineering

The basic process engineering comprises drawings and data for the definition of the plant con-
cept defined in the project diagram.
In addition, it concerns the definition of consumption data and the design of the essential plant
components.

The services of basic process engineering will be limited to the equipment/system under Voith
Paper, India scope of supply only.
The Basic Process engineering shall include the following technical documents:

➢ P&I diagrams containing:

- Balanced flow and mass data
- Pipe line designation & diameter
- Equipment & Manual Valve identification number
- Pump delivery and head
- Tank capacities
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➢ Lists and Specifications:

- Equipment List containing all process machines/units, Pumps, Agitators,
chests/tanks etc in the plant.
- Pump List with designation and numbering of the pumps for stock, water
- Motor List for constant and frequency-controlled individual drives,
- Valve List of all hand-operated valves.
- Buy-out Specifications for customer procurement for pumps and manual valves

➢ Layout and Piping (two - dimensional)

Voith Paper, India prepares a layout and load plan at a scale of 1:100, showing the guideline
pipe routings for the equipment and sub-systems under Voith Paper, India scope of supply
only to integrate in the existing plant.
However, customer will provide the existing building / plant lay-out drawing in AutoCad for-
mat for the preparation of the layout as mentioned above.

➢ Integration of non-Voith supplies

For equipment / system, that are part of the process line BUT are not part of the Voith Pa-
per‘s scope of supply, YET included in the engineering scope, Voith Paper, India requires
the following information and documents to integrate in Basic Process engineering docu-
ment:
- P&I diagram and process data
- Machine GA and foundation drg. with load data and nozzle sizes / location
- Space requirements for services
Customer will be responsible for correctness and completeness of the provided information
/document.
On receipt of incomplete or/and faulty documents or of late provision of information and doc-
umentation for deliveries from third-party companies, Voith reserves the right to change the
engineering deadlines and to claim any extra costs incurred.
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6.3. Detail Process Engineering (By Customer)

The detail Process engineering covers all documents/information for plant erection and shall be
taken up by the customer which include the following technical document
➢ Completion of P&I diagrams and Plant Layout with related Piping incorporating the
equipment/system not mentioned in the engineering scope of services as detailed in above
scope.
➢ Foundation Detail drg.
➢ Layout of embedded parts at column & beam
➢ Drainage Layout
➢ Civil Detail drg. for Towers
➢ Detail manufacturing drg. for Steel Tanks / Chest
➢ Detail manufacturing drg. for Steel Structure, Platforms & Ladders
➢ Piping Isometric drg.
➢ Piping Support/hangers drg. with BOQ.
➢ As Built drawings
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7. Services

Objective

Voith personnel supports the Purchaser and Purchaser’s contractors in the execution of the in-
stallation, commissioning and start-up in the defined scope of this specification.
The sequences of the on-site services are listed below to give a brief overview:
o Pre-Installation (applicable for rebuilds)
o Dismantling (applicable for rebuilds)
o Installation
o I/O Check
o Commissioning
o Function Tests
o Start-up
o Stabilization

General

Before start of pre-installation (applicable for rebuilds), Installation, I/O checks, function tests and
start-up the Purchaser and Voith inspect the site together.
The respective reports shall be signed by representatives of both parties.

Main topics (but not limited to):

o Fulfillment of HSE-Prerequisites
o Completion of Site Preparation activities
o Fulfillment of General Prerequisites
o Availability of Purchaser’s personnel for Installation and Operation
Voith and Purchaser’s personnel are bound to the local safety laws and regulations. In addition
the Voith HSE regulations are applicable.

Scope of Services

The services are limited to the Voith scope of delivery.

All site activities will be performed in a close cooperation with the Purchaser.

Project schedule
Project scheduling is done by the Purchaser.
The calculation of services in this proposal is based on a typical project execution time frame,
based on Voith experience.
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Project Sequence

General

The sequence is shown below.

Stock on Wire

1Written notification and confirmation that the plant is ready for commissioning
2Written notification and confirmation of completed and approved take-over conditions
3Start of mechanical warranty
4Transfer of risk
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Description of sequences
Scope of services supplied by Voith is defined in following sections..

Pre-Installation (applicable for rebuilds)

Time frame when new machinery/equipment is installed while the original machinery is still in op-
eration.
All preconditions/prerequisites mentioned for Installation (following paragraph and chapter) are
applicable for Pre-Installation.

Dismantling (applicable for rebuilds)

Time frame when old machinery/equipment is dismantled.
All preconditions/prerequisites mentioned for Installation (following paragraph and chapter ) are
applicable for Dismantling.

Installation
Time frame when the machinery is installed.
Preconditions:
o Building closed/heated, foundations finished and cleaned
o Overhead cranes and mobile cranes available
o Site preparation finished
o All media available
o HSE and security organisation set up
o Offices set up
o Storage area set up
o Site equipment & tools available and installed
o For C&I-Installation:
- Electrical rooms dustfree and lockable
- main cable trays finished

I/O Check

During the I/O check the field equipment signals are tested from MCS/DCS/QCS System to the
field. Preconditions:
o MCS/DCS/QCS System installed and ready for commissioning
o Control room and engineering stations available
o All field cabinets fully cabled and ready for power-up
o 80% of field equipment installed and fully cabled and piped (compressed air for e.g.
valves)
o Compressed air for field instruments available
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Commissioning

Function Tests
During the function tests all field equipment is tested. Motors at PM and in process area
are started up, movements are adjusted, interlocks and sequences are checked and ma-
chine drives are started. Finally machine clothing will be installed and drive interlocks and
overall functions will be tested, e.g. e-stop and overall knock-off functions.
At the end of the function test phase the machine is ready for start-up.
Preconditions:
o All media available
o All parts installed and aligned
o Grounding system completed
o Control rooms and facilities completed

Milestone: Stock on wire (SOW)

Milestone when headbox and wire section are running with fiber suspension for the first
time.
Purchaser´s operation personnel is running the machine supervised by Voith personnel.

Start-up
Time frame when all sections were started the first time under production conditions, e.g.
from “stock on wire”.
Preconditions:
o Applicable authority inspections completed by purchaser

Stabilization
This is the period when the machinery is brought into stable mechanical and technological oper-
ating condition to produce paper.

Milestone: Take-over (TO)

Milestone when the machinery will be taken into full responsibility of the Purchaser according to
the “Conditions of take-over” in the contract.
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Scope of responsibilities

Job description of Voith personnel

The following roles may be needed on-site, depending on the scope of the project. Some roles
might be performed by one person according to the circumstances. All personnel send to site
are prepared on project specifics. This off site work is included.

Site Manager
The Site Manager coordinates Voith personnel.
Responsibilities:
o Coordination of supervision activities according to Purchaser´s schedule
o Communication between Purchaser´s and Voith personnel
o Evaluation of work environment for Voith personnel regarding safety (this does not dis-
charge Purchaser’s overall obligation for safe work environment)
Installation Supervisor Mechanics
Responsibilities:
o Explanation of installation documentation to Purchaser´s personnel
o Advising installation works
o Recommendations for work procedures
o Sporadic checking measurements
o Checking measurement protocols
Installation Supervisor Piping
Additional tasks to Installation Supervisor Mechanics:
o Checking of prefabrications and drawings
o Checking of piping supports
Installation Supervisor Automation
Additional tasks to Installation Supervisor Mechanics:
o Monitoring of installation of C&I Equipment
Start-up Engineer
Responsibilities:
o Coordination of Start-up activities
o Commissioning of equipment
o Supporting the customer to start up the scope of supply
o Ensuring performance of respective equipment
Automation Engineer
Additional tasks to Start-up Engineer:
o Commissioning of MCS/DCS/QCS
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Delivery Limits
Purchaser is responsible for planning and site management.
Responsibilities Per- Re- Responsibilities Per- Re-
formed mark formed mark
by by
(V = Voith, P = Purchaser) (V = Voith, P = Purchaser)
1 Inspection, testing 4.9 Toilet facilities P 5
1.1 Inspection according to Legis- 4.10 Regular cleaning of facilities P
P 1
lation in the Country
1.2 Self-inspection P 5 Workplace P
1.2.1 Design inspection P
1.2.2 Manufacturing inspection P 6 Installation Work P
1.2.3 Pressure and tightness P
2
testing
7 Installation equipment P
1.3 Paintwork inspection P
1.4 Delivery checking P
8 Supplies and utilities P
1.5 Factory acceptance test (FAT) P/V
1.6 Machine alignment P
9 Installation materials P
1.6.1 Sporadic checks of measure-
V See technical specification
ments
1.6.2. Checking of measurement
V 10 Safety service P
protocols
1.7 Responsibility for keeping the According to HSE
P/V
working time regulations
1.8 Coordination according site 11 Miscellaneous
P
regulations
1.9 Check scope of delivery on-
P 12 Waste management P
site
1.10 X-ray testing, Ultrasonic test-
P 13 Prerequisites
ing
For Installation1
2 Transport 3 13.1 HSE preconditions and HSE
P
measures

3 Personnel 13.2 Building closed, floor finished,

staircases ready, machine
3.1 Supervisory staff V beam and foundations for P
3.2 Assembly workers P equipment (single machines)
3.3 Translator (if required by V or ready
P 13.3 Expansion joints opened, em-
P)
bedded parts cleaned, civil P
construction waste removed
4 Personnel matters
13.4 All openings in walls and floor
4.1 Daily allowances V P
protected
4.2 Travelling expenses P 13.5 General lighting ready - ac-
4.3 Accommodation for personnel P cording the regulations for P
safety on-site
4.4 Parking area for staff P
13.6 Electrical supply ready P
4.5 Extra working time P 4
4.6 Canteens P 13.7 Axis and elevations are
P
marked
4.7 Changing rooms P 5
13.8 Safety on-site warranted P
4.8 Washing rooms P 5

1In addition correspondingly applicable for re-

build periods: Pre-Installation and Dismantling
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Responsibilities Per- Re- Responsibilities Per- Re-

formed mark formed mark
by by
(V = Voith, P = Purchaser) (V = Voith, P = Purchaser)
13.9 Heating of installation area, 14.1 I/O Check on field side P
dry and stable temperature P 14.2 I/O Check on system side V
>15°C inside building
13.10 Overhead cranes ready and
P 15 Function tests
accepted
13.11 Installation rails for motors, 15.1 Function test of all machines
P and equipment relevant to P/V
gearboxes, pumps etc. ready
scope of delivery
13.12 Compressed air supply ready P
15.2 Function test of other plant
P
components
For I/O Checks
13.13 MCS/DCS/QCS system in- 16 On-site Planning and Man-
stalled and ready for commis- P agement
sioning
16.1 Detailed installation sequence
13.14 Control room and engineering P
P plan
stations available
16.2 Site Layout P
13.15 Field cabling done P
16.3 Lists (e.g. for tools and site fa-
13.16 Compressed air supply for in- P
P cilities, organization chart etc.)
strumentation ready
16.4 Delivery planning P
13.17 Cleaned, dustfree (and air-
conditioned if necessary) P 16.5 Providing of required human
P
electric rooms resources
16.6 Coordination of third parties
P
measuring protocols
For Function Tests
16.7 On-site organization P
13.18 All parts which require grout-
P 16.8 Damage recording P
ing are grouted and installed
13.19 Electrical energy, compressed 16.9 Carrying out of measuring
P
air, water, steam, cooling air P protocols
permanently available
13.20 Lockout/Tagout Procedure for Note Note text
electrical, hydraulic and pneu- P no.
matic supply available 1 In accordance with Contract
13.21 Hydraulic oil and other lubri- 2 Purchaser supplies water and if possible
P temperatured water
cants filled and deaerated
3 In accordance with Contract
13.22 For start-up of central oil lubri-
cation system environmental 4 See terms and conditions for site services
temperature must be accord- 5 Performed by Purchaser, paid by Voith
P
ing operation instruction to en-
sure adequate low oil-viscos-
ity
13.23 Piping supported, checked
P
and flushed
13.24 All parts and equipment in-
stalled AC-motors and PM-
P
drive checked for rotating di-
rection
13.25 All drives coupled P
13.26 All lubrication points lubri-
P
cated
13.27 Safety equipment installed P

14 I/O Check
HSE – Health, Safety and Environment
Occupational Health, Safety and Environmental Protection (HSE) and all other safety topics are
important for Voith.
On purchasers premises Voith personnel will be exposed to dangers which are unknown. There-
fore the purchaser must provide the required occupational safety and protection activities in all
working and access areas on its premises. This responsibility does remain with the Purchaser in
case it has subcontracted works and/or parts thereof to a third party.
Purchaser obligations:
o Instruction of Voith personnel about the specific dangers in the work environment
o Ensure the safety of Voith personnel while on-site
o Compliance with the relevant statutory and administrative regulations for occupational
health and safety as well as the minimum standards outlined in the attached appendix.

If the worksite deems to be unsafe Voith reserves the right to suspend all work activities up until
the deficiencies have been corrected. All cost occurring have to be borne by the purchaser.

Training

Objective
The aim of Voith training is to support the Purchaser to qualify his personnel to operate and to
maintain the equipment of the Voith delivery.The Purchaser´s personnel will be informed about
potential risks and dangers of typical operation and service circumstances.
The training consists of theoretical classroom training as well as practical training on-site. During
the practical training Purchaser´s personnel will join commissioning and start-up activities under
the supervision of Voith specialists.

General

Scope of work
Classroom training and practical training
The classroom training and practical training contains following topics:
o General explanation of systems and components
o Technological background of Voith delivery
o Function of components
o Operation of systems and components
o Service and maintenance - change of consumables
o Trouble shooting
o Safety instructions and prevention of accidents

Typical target groups are

o Production Crew
o Mechanical Maintenance Crew
o Automation / Controls Crew
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Voith recommends not to exceed group sizes over 20 persons and to conduct the training shortly
before the start of the function tests.

Notification of start of training by 8 weeks before training

Purchaser
Training material, digital 4 weeks before training
Printed training material by Pur- 1 week before training
chaser (if required)

Languages
Training specialist language English
Interpretation (Translator) by Purchaser
Language of training material English

Prerequisites
A detailed training schedule is prepared and will be mutually agreed by both parties. Training
should take place in one go.
To ensure a successful training the following topics are to be performed or provided by the Pur-
chaser:
o One person appointed who is responsible for coordinating training and who stays in con-
tact with Voith´s training manager
o Participants should have relevant professional experience
o Appropriate and well equipped classroom
o LCD projector for presentations
o Flipchart or white board with marker
o Remote connection from control system to class room
(for MCS/DCS training)
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Personnel / Service Terms / Conditions

Personnel

Notification of effective request of personnel shall be given by purchaser to Voith 10 weeks be-
fore beginning of the assignment.

Supervision xx Mandays
Commissioning & Training xx Mandays

Voith India Engineers xx Mandays

Total Mandays Voith European /Global Engineers xx Mandays

Total xx Mandays

Firm Mandays will be provided based on final scope. Package budgetary cost for the above ser-
vices is considered in our Total Price.

Terms and conditions for site services

The given days are only “working-days on-site”. Related travelling times, costs for accommoda-
tion and board as well as preparation times and related costs are considered as overheads and
are included in the service price. VAT is excluded and will be added to each invoice according
the local tax regulations.
Covered work hours per day
Preinstallation (applicable for re- Mon-Sat 10 hours/day (no shiftwork)
builds)
Installation during Shutdown Mon-Sat 10 hours/day (no shiftwork)
I/O Checks, Function Tests Mon-Sat 10 hours/day (no shiftwork)
Start-up and Stabilization1 (SOW-TO) Mon-Sun 10 hours/day (two shift)
Training Mon-Sat 8 hours/day (no shiftwork)
1
24/7 is covered (not applicable to all personnel)

Legal requirements of labor time will be maintained.

Regular break time per shift is 45 min.
The coordination of the Voith supervisors is done by the Voith Site Manager in close cooperation
with Purchaser’s site management.
If extra working time is needed the maximum daily work is limited to 12 hours per person and
only applicable in special cases. Extra working time (exceeding the table above) is always based
on Purchaser’s specific order. The statutory working hours of Voith personnel are based on the
national labour law of the installation site. The Purchaser shall provide Voith with information
concerning local laws and regulations.
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For accruing waiting times for Voith personnel caused by unmet prerequisites or any other de-
lays, Voith reserves the right to charge resulting additional costs to Purchaser.
Voith personnel is entitled for home trips on a regular basis. The standard for home trips de-
pends on country of site execution and Voith employee´s country of employment. Site responsi-
bilities will continue without interruption.
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8. Exclusions and Delivery Limits

The parts included in our scope are listed in the aforementioned specification. All equipment
and services going beyond these, which are required for operation but are not specified, do
not form part of our scope of supply.
These are, in particular:

Delivery limits for supply and services

• Flange connection (flange and companion flange) on the inflow side of header or pulsa-
tion damper, lap flange on outflow side of the header.
• Outlet for overflow
• Connection for water and compressed air.
• Masonry and foundation work, woodwork, installation shims for laying the sole plates and
base plates, scaffolding, sewer coverings, grouting parts, hoists for erection work
• Equipment for stock preparation and for the stock and water flow system
• Air receiver with fittings, walkway and pulsation damper
• Compressed-air generation system
• Sole plates, base plates and fasteners ( which are not mentioned in the specification)
• Foundation for New HeadBox (if any)
• Spare parts and standby units, if not specified in scope of supply
• Modifications to existing parts intended for reuse
• All field instruments and field piping
• Control system (PLC/DCS)
• Rebuild or transfer of existing controls
• Actual erection work for the new headbox
• Motor control center (MCC) with fusing of motor control loops, as well as frequency con-
verters for speed controlled drives
• Local operating devices for motors, like E-stop and repair switches
• Standard AC-motors
• PM-drive equipment (MMD)
• Control voltage transformers and control voltage distribution
• Power supply for field instruments
• Transmitter protection boxes
• Flanges, bolts and gaskets at chests, tanks and piping
• DCS/PLC-system, Hardware, Software and services
• Quality Control System (QCS)
• Network connection for remote maintenance access
• Installation engineering
• Controls installation/ electrical installation and installation materials
• Installation material process instrumentation and electric machine control
• Instrument and mill air main header
• Flushing water supply piping and connection
• Foundation frames for desks/ framing for other protection boxes
• Sealing of cable-ways through walls and ceilings
• Grounding systems
• Grounding connection
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8.1. Delivery Limits

8.1.1. Approach Flow System

Our delivery for machines, process, control and electrical hardware, engineering and services
only covers the specified scope of delivery.
The following components including service and engineering work are expressly excluded, un-
less otherwise specified.

Exclusions:
Equipment and auxiliary materials:
• Insulation material and insulation work
• Sound insulation
• Cranes, lifting devices
• Lubricants including the first oil filling for gears, switchgears and
machines
• Electrical equipment and gears
• Control equipment and instruments
• Piping, chests, supports, platforms, chutes, steel constructions, steel foundations
• Wires, felts, hoses, V-belts and the like
• Customer standards

Services:
• Detail engineering for process
• Basic and detail engineering to control instrumentation and electrical equipment
• Basic and detail engineering to civil construction
• Static calculations
• Erection and erection supervision
• Start-up
• EC Declaration of Conformity

Services provided by the customer:

• Concrete foundations
• Grouting
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8.1.2. Headbox

P0841215.1A

MasterJet for Fourdrinier without ModuleJet (Top Supplier

Ply)
Item
Designation Voith Purchaser
no.
1 Headbox X
2 Support base / beam X
3 Screen see WEP specification
4 Piping screen to header (for HC and LC line) see WEP specification
5 Cross flow header with flange and counter flange X
6 Header return pipe (for header with recirculation) X
7 Water supply cleaning shower, deckle boards (EdgeMaster), differential
X
pressure indicator (for header with recirculation)
Electrical connection headbox (according C&I) see C&I limits of supply
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P0841215.1B

MasterJet for Fourdrinier with ModuleJet Supplier

Item
Designation Voith Purchaser
no.
1 Headbox X
2 Support base / beam X
3 Screen see WEP specification
4 Piping screen to header (for HC and LC line) see WEP specification
5 Cross flow header with flange and counter flange X
6 Header return pipe (for header with recirculation) X
7 Water supply cleaning shower, deckle boards (EdgeMaster), differential
X
pressure indicator (for header with recirculation)
Electrical connection headbox (according C&I) see C&I limits of supply
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8.1.3. Pulsation Dampner

P0841245.1A

Pulsation damper Supplier

Item
Designation Voith Purchaser
no.
1 Pulsation Damper with flanges and counter flanges X
2 Piping screen to Pulsation Damper X
3 Piping Pulsation Damper to headbox X
4 Machine instrumentation for shower water X
4.1 Water supply cleaning shower and pneumatic shut-off valve X
5 Pneumatic control cabinet X
5.1 Pneumatic and electric supply X
6 Electric supply for lighting of inspection window X
7 Level control valve and discharge tank X
7.1 Return connection X
8 Tank supports (up to 3 m height) X
8.1 Further tank support X
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8.1.4. General material and Grounding system

Valid for all following sections

Control rooms BX
30
Switch rooms C28
34/35 BX
34
43

Field C28
34/35 BX
43
34

Switch room 43 C28

34/35 BX
E-rooms BX 34

43

Field 43 C28
BX
34/35
BX 34

43

Machine 44/45 C28

34/35 BX
BX
34
44/45
BX

n. a. = Lieferung/Service nicht anwendbar Supply

VOITH Customer

BX Devicees, cabinets, consumers n.a. n.a.

C28 Grounding bar X
30 Fundament-Erdungs-System X
34 Grounding cable X
35 Ground strap X
41 Main cable trays X
43 Cable tray, Protection pipe Field X
44 Cable tray, Protection pipe Machine X
45 Cable tray, Protection pipe Machine prein- X
stalled on machine only
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8.1.5. OnC Control System

Control room A2 A2 B9 Field
A4

A9
Printer 28
A9 3 A9 15 15 29
Extension Extension
unit
A3 unit 34
3 3 66

C27 USV Verteiler 29

Field 41/43 41/43 41/43

41/43 41/43

3 2 2 3 3 2
Rackroom
Network B2 Extension B2 CPU B3
Switch/Hub unit SPS PDB
A2
15 Monitor Switch Network Network
29 Switch/Hub 29 Switch/Hub 29

Server 28 Operator station

28 Fieldbus 28
Equipment
34 34 34
5
12 12

Field 41/43 41

12 B10 12 12 12
Fieldbus Fieldbus B5 Fieldbus B4 E-Room
Equipment B9 Equipment For LV Motors see Equipment
Power Supply LV Mo-
I/O Modules I/O Modules I/O Modules
29 29 tors and Consumers 29
Operationg Ele- 28 28 28
ments
34 34 34
66 66

Supply

VOITH Customer

A2 Monitor, Keyboard, Mouse X

A3 Monitor, Keyboard, Mouse Extension X
A4 Printer X
A9 Control room furniture X
B2 Computer Cabinet X
B3 Cabinet for PLC X
B4 Cabinet, Cubicle for I/O Central X
B5 Cabinet, Cubicle for I/O Decentral X
B9 Control Consol X
B10 Control Panel X
C27 UPS Power Socket X
2 Network Cable X
3 Network Drop Cable X
6 Signal and control cable X
12 Field Bus Cable X
15 Computer Perpheral Cable X
Power Distribution board X
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8.1.6. Process Instrumentation and machine control

Process instrumentation and machine

Supplier Remarks
control
Lfd.
Description Voith Customer
Nr.
A Field Instruments / Actuators Machine units x
A Field Instruments / Actuators process control x
B Pneumatic and hydraulic control Machine units x
B Pneum./ hydr. control process equipment x
C Air supply boxes x
D Shutt-off valve for air supply main header x
E Hydraulic unit N.a.
F Pump and electr. motor N.a.
G Oil collecting vessel . N.a.

1 Pneumatic and hydraulic hoses inside paper machine x As defined in spec.

2 Pneumatic and hydraulic hoses in the field x
3 In-machine piping x Pre-installed parts
4 Field piping x
5 Fastening material in the field x
6 Air supply main header x
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8.1.7. Controls and Electric

Lieferg.Autom.&Elektrik Zeichnugsnr.: 766 7476
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1.1.1.1.1.1 1.1.1.1.3.1
1.1.1.1.1 1.1.1.1.2
1.1.1.1.3

1.1.1.1.4.1 1.1.1.1.6.1
1.1.1.1.4 1.1.1.1.5
1.1.1.1.6
1.1.1.1.7.1 1.1.1.1.9.1
1.1.1.1.7
Item Designation 1.1.1.1.8
Voith 1.1.1.1.9
Customer Remark
A Drive control MMD incl. emergency stop switch X
B Drive motors MMD with sensors X
C Motor control center MCC X
D Standard motors (e.g. for Fans and Pumps) X
E Special motors (e.g. doctor oscillator) X
F Repair switches, emergency stop switches X

G PLC X

H DCS/MCS X
I QCS X
J Field instruments machine control X As mentioned in specs
K Terminal boxes in machine for machine control X
L Terminal boxes in field for machine control X
M Field instruments process control X As mentioned in specs
N Terminal boxes in machine for process control X
O Terminal boxes in field for process control X
P Consoles / Boxes X
Q Amplifier na na
R Conduit piping in machine X
S Cable trays X
T High voltage switch gear X
U High voltage motors X
V Building electric X
W Potential transformer X

1 Field power cables X

2 In- machine power cables X

3 Field control cables X

4 In- machine control cables X

5 Voltage supply X
6 Lightning of machine X

Pre cabeling - -
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9. Guarantees, Warranties and Expectations

To Follow
10. Preliminary Project Drawing:

Drawing no: 5912_000121

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11. Price Sheet & Commercial Specification

To Follow
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12. Attachments

1. General Conditions of Sales

2. General Conditions of Service