CP3 Written Exam Preparation Guide
CP3 Written Exam Preparation Guide
Cathodic Protection
Technologist Level 3
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Table of Contents
Target Audience............................................................................................................................................ 3
How do I know that I have the knowledge and skills needed for this level of Certification? ................ 3
Introduction .................................................................................................................................................... 3
A. Knowledge and Skills Assessment Guidance ............................................................................................... 5
How do I become Certified at this level? .................................................................................................... 6
Certification Requirements .......................................................................................................................... 6
A. Certification Progression Note ......................................................................................................................... 6
What will the Certification Exam be like? ................................................................................................... 7
Certification Exam Information .................................................................................................................... 7
A. Exam Elements – Theory and Cased-Based ................................................................................................ 7
B. Exam Elements – Sample Exam Questions .................................................................................................. 8
C. Exam Elements – Use of Calculators ............................................................................................................. 8
D. Exam Elements – Provided Exam Resources ............................................................................................... 9
Appendices:
Appendix A – Exam Blueprint Information related to Knowledge and Skills
Appendix B – Exam Preparation Training and Study Materials
Appendix C – Equation Preparation and Study Materials
Appendix D – Table / Scale Preparation and Study Materials
Appendix E – Certification Requirements
Appendix F – Sample Exam Questions
Appendix G – Exam Calculator
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Target Audience
AMPP Cathodic Protection Technologist certification is targeted towards Candidates who
have extensive field experience. Candidates for this exam should have a strong
knowledge and understanding of both the theoretical concepts and the practical application
of cathodic protection. Candidates should have a good understanding of mathematical
procedures and a working knowledge of corrosion processes.
How do I know that I have the knowledge and skills needed for this
level of Certification?
Introduction
The Cathodic Protection Technologist Exam (CP 3) is designed to assess the necessary
knowledge and skills of candidates who desire to be granted industry recognition as an
AMPP certified - Cathodic Protection Technologist.
1. Candidates for this exam should have a thorough understanding of the theoretical
concepts and the practical application of cathodic protection, including the:
a. Knowledge and understanding of theoretical CP concepts,
b. Knowledge and skills to perform most types of field level measurements and
surveys,
c. Knowledge and skills related to procedures and the performance of how field level
data is obtained and accepted,
d. Knowledge and skills related to the interpretation of cathodic protection data,
e. Knowledge and skills related to the troubleshooting of all type of cathodic protection
systems,
f. Knowledge and skills related to the mitigation options available for identified
problems,
g. Knowledge and skills related to the basic-to-intermediate design calculations for
galvanic and impressed current protection system designs.
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To help clarify intended roles and responsibilities, the following table provides guidance of
the technical oversight (supervision 1) for a Cathodic Protection Technologist:
1 The term “supervision” refers to technical oversight and not general supervision of employment.
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Candidates can review the information attached to this exam preparation guide (EPG) to
perform a self-assessment and / or as a study guide for this level of certification –
Cathodic Protection Technologist (CP3).
Because this certification is currently the second highest-level credential for Cathodic
Protection, there are knowledge and skills which are unique to this level. A part of this
body of knowledge and skill may need to have been obtained at lower CP certification
levels.
The following critical areas of this exam preparation guide (EPG) can help you prepare
for this certification exam:
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Certification Requirements
There are requirements that a Candidate must meet in order to be granted industry
credentialing as an AMPP Cathodic Protection Technologist (CP3). These requirements
are:
See Appendix E of this exam preparation guide (EPG) for more information
on certification requirements.
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2
The Theory and Case-Based exams are administered separately. You will receive a pass/fail grade upon
completion of each exam. Candidates must pass both exams.
3
Exam time includes 4 minutes for the non-disclosure agreement and 6 minutes for the system tutorial.
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This closed-book exam consists of multiple-choice questions. The questions are based on
the exam blueprint which reflects the knowledge and skills needed in the CP industry for a
Cathodic Protection Technologist.
See Appendix F of this exam preparation guide (EPG) for sample exam
questions.
Candidates will have access to either a digital Tl-108 Standard and / or Tl-30XS Scientific
calculator for use during the Certification Exam. During the exam, you may have to switch
or select one of these calculators for use. Candidates will not be able to use their own
calculator for this exam.
4
Unscored exam questions are being evaluated for future exams.
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Note: AMPP course manuals are not available as part of the resources
provided for this exam.
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Appendix A
Exam Blueprint Information
related to
Knowledge and Skills
1|Page
1
This value reflects the proportion of the exam covered (domain weight) by the section indicated.
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Appendix B
Exam Preparation Training and Study
Materials
1|Page
Books
1. Peabody, A. W. (2001). Peabody's control of pipeline corrosion (No. Ed. 2). Including:
• Derived from equations in “Calculation of Resistance to Ground,” by H.B. Dwight.
Electrical Engineering, (1936).
• Derived from equations in “Earth Conduction Effects in Transmission Systems,” by
Erling D., Sunde. D. Van Nostrand Co., Inc. (1949).
2. Corrosion Tests and Standards: Application and Interpretation–Second Edition. (2005).
Baboian, R. ASTM
3. Handbook of Cathodic Corrosion Protection–Third Edition. Von Baeckmann, W., Schwenk,
W., Prinz, W. (1997) Gulf Professional Publishing.
4. Atlas of Electrochemical Equilibria in Aqueous Solutions. Pourbaix, M. (1974). NACE.
5. NACE Corrosion Engineers Reference Handbook, Baboian, 3rd Edition (2002)
6. Pipeline Corrosion and Cathodic Protection, Parker, M.E. 3rd Edition (1999)
7. Deep Anode Systems: Design, Installation, and Operation, Lewis, T.H. (2000). NACE.
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Standards 1
1. NACE SP 0169 (2013), “Control of External Corrosion on Underground of Submerged
Metallic Piping Systems.” NACE International.
4. NACE SP 0193 (2016), “External Cathodic Protection of On-Grade Carbon Steel Storage
Tank Bottoms”
Other Resources
1. NACE SP 0207 (2007), “Performing Close Interval Potential Surveys and DC Surface
Potential Gradient Surveys on Buried or Submerged Metallic Pipelines.”
2. NACE SP 0497 (2012), “Measurement Techniques related to Criteria for Cathodic
Protection on Underground or Submerged Metallic Piping Systems”
3. NACE SP 0102 (2002), “Measurement of Protective Coating Electrical Conductance
on Underground Pipelines.”
4. NACE SP 0290 (2007), “Impressed Current Cathodic Protection of Reinforcing Steel in
Atmospherically Exposed Concrete Structures.”
5. NACE SP 0196 (2015), “Galvanic Anode Cathodic Protection of Internal Submerged
Surfaces of Steel Water Storage Tanks.”
1
Where appropriate, candidates may have access to all or part of this reference material as part of the exam.
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26. American National Standard for Use of the International System of Units (SI): The
Modern Metric System ASTM SI 10. (2002). ASTM
27. ASTM G97-97 (2013), “Standard Test Method for Laboratory Evaluation of Magnesium
Sacrificial Anode Test Specimens for Underground Applications.”
28. ASTM B418 16-a, “Standard Specification for Cast and Wrought Galvanic Zinc
Anodes.”
29. DIN 30676 (1985-10), “Design and Application of Cathodic Protection of External
Surfaces.”
30. CSN EN 12954, “Cathodic Protection of Buried or Immersed Metallic Structures –
General Principles and Application for Pipelines.”
31. ISO 15589-1 (2015), “Petroleum, Petrochemical and Natural Gas Industries – Cathodic
Protection of Pipeline Systems – Part 1: On-land Pipelines.”
32. ISO 18086 (2015), “Corrosion of Metals and Alloys – Determination of AC Corrosion-
Protection Criteria.”
33. “A Comparison of Anodes for Impressed Current Systems,” Jakobs, J.A., NACE
Canadian Region, Western Conference.(1980)
34. “Soil Investigation Employing a New Method of Layer-Value Determination for Earth
Resistivity Interpretation,” Barnes, H.E. (1952). Michigan State Highway Department.
35. “Improved Pipe-to-Soil Potential Survey Methods, PRCI Final Report,” PR-186-807.
Thompson, N.G., Lawson, K.M. (1991)
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Appendix C
Equation Preparation and Study
Materials
1|Page
NOTE: All CP3 references, including equations, were taken from 0.00521ρ 8𝐿𝐿 2𝐿𝐿
𝑅𝑅𝑣𝑣 = � � �ln � 𝑑𝑑 � − 1 + � 𝑆𝑆 � ln(0.66𝑁𝑁)�
original sources and may differ from those used in course 𝑁𝑁𝑁𝑁
manuals and presentations
Where:
RESISTANCE TO EARTH OF SINGLE VERTICAL ANODE Rv = resistance (Ω)
ρ = resistivity (Ω-cm)
0.00521ρ 8𝐿𝐿
𝑅𝑅𝑣𝑣 = � � �ln � 𝑑𝑑 � − 1� L = anode length (ft)
𝐿𝐿
N = number of anodes
Where: S = anode spacing center-to-center (ft)
Rv = resistance (Ω) d = anode diameter (ft)
ρ = resistivity (Ω-cm)
L = anode length (ft) OR
d = anode diameter (ft)
ρ 8𝐿𝐿 2𝐿𝐿
𝑅𝑅𝑣𝑣 = �2𝜋𝜋𝜋𝜋𝜋𝜋� �ln � 𝑑𝑑 � − 1 + � 𝑆𝑆 � ln(0.66𝑁𝑁)�
OR
Where:
ρ 8𝐿𝐿
𝑅𝑅𝑣𝑣 = �2𝜋𝜋𝜋𝜋� �ln � 𝑑𝑑 � − 1� Rv = resistance (Ω)
ρ = resistivity (Ω-m)
Where: L = anode length (m)
Rv = resistance (Ω) N = number of anodes
ρ = resistivity (Ω-m) S = anode spacing center-to-center (m)
L = anode length (m) d = anode diameter (m)
d = anode diameter (m)
NOTE: Use the units specified.
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RESISTANCE TO EARTH OF SINGLE HORIZONTAL ANODE RESISTANCE TO EARTH OF MULTIPLE HORIZONTAL ANODES
𝑅𝑅𝐻𝐻
0.00521ρ 4𝐿𝐿2 +4𝐿𝐿√𝑆𝑆 2 +𝐿𝐿2 𝑆𝑆 √𝑆𝑆 2 +𝐿𝐿2 𝑅𝑅𝑇𝑇 = 𝐹𝐹
𝑅𝑅𝐻𝐻 = � � �ln � � + 𝐿𝐿 − − 1� 𝑁𝑁
𝐿𝐿 𝑑𝑑𝑑𝑑 𝐿𝐿
Where:
RT = resistance of multiple horizontal anodes (Ω)
Where:
F = Anode Interference or Crowding Factor
RH = resistance (Ω)
RH = resistance of single horizontal anode (Ω)
ρ = resistivity (Ω-cm)
N = number of anodes
L = anode length (ft)
S = twice the anode depth (ft)
d = anode diameter (ft)
ANODE INTERFERENCE BETWEEN ANODES (Crowding Factor)
𝜌𝜌
OR 𝐹𝐹 = 1 + ln[0.66𝑁𝑁]
𝜋𝜋𝜋𝜋𝑅𝑅𝐻𝐻
Where:
ρ 4𝐿𝐿2 +4𝐿𝐿√𝑆𝑆 2 +𝐿𝐿2 𝑆𝑆 √𝑆𝑆 2 +𝐿𝐿2
𝑅𝑅𝐻𝐻 = �2𝜋𝜋𝜋𝜋� �ln � � + 𝐿𝐿 − − 1� F = Anode Interference or Crowding Factor
𝑑𝑑𝑑𝑑 𝐿𝐿
ρ = resistivity in (Ω-m)
Where: RH = resistance of single horizontal anode (Ω)
N = number of anodes
RH = resistance (Ω)
S = distance between anodes (m)
ρ = resistivity (Ω-m)
L = anode length (m)
S = twice the anode depth (m) KIRCHHOFF’S LAW
d = anode diameter (m) Rm
Vm = E
R 𝑡𝑡 𝑡𝑡
Where:
Vm = voltage drop across the voltmeter
Rm = voltmeter input resistance
Rt = total resistance
Et = true potential
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Where:
𝑑𝑑 = perpendicular distance between anode and COATING CONDUCTANCE TESTING
structure
𝐿𝐿 = length of structure receiving protection Applicable Formulas:
• Applied Test Current = IT
• Voltage Shift resulting from Applied Test Current ∆V1 and ∆V2
∆𝑉𝑉
• Resistance-to-earth of Pipe, 𝑅𝑅𝑝𝑝 = ∆𝐼𝐼𝐴𝐴𝐴𝐴𝐴𝐴
TEMPERATURE CONVERSION 𝑇𝑇
• Pipe Coating Resistance, RC = Rp * A, where A = ᴫdl
5 1
°C = 9 (°F − 32°) • Pipe Coating Conductance, 𝑆𝑆 =
𝑅𝑅𝑐𝑐
9
°F = 5 (°C + 32°)
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TRUE POTENTIAL- Input Impedance Measurement Correction CALCULATING PIPE RESISTANCE TO REMOTE EARTH
𝑉𝑉ℎ (1 − 𝐾𝐾)
𝐸𝐸𝑡𝑡𝑡𝑡𝑡𝑡𝑡𝑡 = �𝑉𝑉𝑜𝑜𝑜𝑜 − 𝑉𝑉𝑜𝑜𝑜𝑜𝑜𝑜 �
𝑉𝑉 𝑅𝑅𝑝𝑝,𝑟𝑟𝑟𝑟 =
1 − � 𝐾𝐾 � 𝑉𝑉ℎ � � 𝐼𝐼𝑡𝑡
𝑙𝑙
Where: Where:
𝐸𝐸𝑡𝑡𝑡𝑡𝑡𝑡𝑡𝑡 = true potential (V) • Rp,re = resistance at remote earth in ohms
𝐾𝐾 = input resistance ratio 𝑅𝑅𝑙𝑙 /𝑅𝑅ℎ • Von = VDC with test current “on”
𝑅𝑅𝑙𝑙 = lowest input resistance (Ω) • Voff = VDC with test current “off”
𝑅𝑅ℎ = highest input resistance (Ω) • It = test current
𝑉𝑉𝑙𝑙 = voltage measured with lowest input resistance (V)
𝑉𝑉ℎ = voltage measured with highest input resistance (V) 𝑟𝑟𝑐𝑐′
𝑅𝑅𝑝𝑝,𝑟𝑟𝑟𝑟 =
𝑉𝑉𝑚𝑚 𝑅𝑅𝑚𝑚
𝐼𝐼𝑡𝑡
=
𝐸𝐸𝑡𝑡𝑡𝑡𝑡𝑡𝑡𝑡 𝑅𝑅𝑡𝑡
Where:
Where:
Vm = Voltage of the meter • Rp,re = resistance at remote earth in ohms
Etrue = True potential difference • 𝑟𝑟𝑐𝑐′ = specific coating resistance
Rm = Meter resistance • It = test current
Rt = Reference electrode resistance to earth
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𝑅𝑅𝑚𝑚 ∗ 𝐸𝐸𝑡𝑡𝑡𝑡𝑡𝑡𝑡𝑡
𝑅𝑅𝑡𝑡 =
𝛼𝛼 = �𝑟𝑟𝑟𝑟 𝑉𝑉𝑚𝑚
Where:
Where: Rt = Total Circuit resistance
α = attenuation constant Rm = Input resistance of meter
r = longitudinal resistance of structure (Ω) Etrue = True Potential (V)
g = conductance to earth in S Vm = Potential Measured (Vh)
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AC CURRENT DENSITY
8VAC NERNST EQUATIONS
iAC =
ρ𝜋𝜋d 𝑛𝑛+
Where: 𝑜𝑜 𝑅𝑅𝑅𝑅 𝛼𝛼 𝑀𝑀
𝐸𝐸𝑀𝑀 = 𝐸𝐸𝑀𝑀 + ln
IAC = AC current density (A / m²) 𝑛𝑛𝑛𝑛 𝛼𝛼 𝑀𝑀𝑜𝑜
VAC = AC volts (V)
ρ = soil resistivity (Ω-m) Where:
d = holiday diameter (m) 𝐸𝐸𝑀𝑀 = metal potential
𝐸𝐸𝑀𝑀 𝑜𝑜 = metal potential at standard conditions
R = universal gas constant (8.31J * mol-1 *°K-1)
POWER ARC DISTANCE
𝑇𝑇 = absolute temperature (°K)
When: n = number of electrons transferred
p ≤ 1000 Ω-m 𝐹𝐹 = Faraday’s Constant (96,500 coulombs)
𝑛𝑛+
𝑟𝑟 = �0.08 ∗ �𝐼𝐼𝐼𝐼 ∗ 𝑝𝑝 � 𝛼𝛼 𝑀𝑀 = metal ion activity (α=ɏm, where ɏ is the activity
OR
coefficient (always <1) and m is the molar
concentration of the metal ion)
When: 𝑀𝑀𝑜𝑜
𝛼𝛼 = metal activity (assumed to be 1)
p > 1000 Ω-m
𝑟𝑟 = �0.047 ∗ �𝐼𝐼𝐼𝐼 ∗ 𝑝𝑝 �
Where:
r = power arc distance (m)
If = fault magnitude (kA)
p = soil resistivity (Ω-m)
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RL4…………., etc.
pL4…………, etc.
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Appendix D
Table / Scale Preparation and Study
Materials
1|Page
1 meter = 100 cm
1 meter = 1000 mm
1 inch = 2.54 cm
1 foot = 30.48 c
1
Candidate will have access to this necessary reference material as part of the exam.
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Potential Temperature
Electrolyte
Reference Electrode @ 25°C Co-efficient
Solution
(V/SHE) (mV/°C)
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Typical Consumption Rate and Capacities of Different Anode Materials in Soils or Fresh Waters
Note: Platinum-clad and mixed metal oxide coated anodes are quantified by thickness of the surface film rather than by weight.
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Appendix E
Certification Requirements
1|Page
Certification Requirements
OR
Option two
• 2-years post high school training from approved math / science or technical /
trade school; and,
OR
Option three
Prerequisite None
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Candidates have a four (4) year certification window in which to complete the
certification level 1
The window starts when any single initial requirement event occurs:
Must be submitted and approved with three (3) years of the start
of the four (4) year window.
1 If
the 4-year window is exceeded, any successfully passed exams must be retaken by the candidate as part of a
new 4-year window.
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Appendix F
Sample Exam Questions
1|Page
Description of Questions
This closed-book exam consists of multiple-choice questions. The questions are based on the exam blueprint knowledge and skills
needed in the CP industry for a Cathodic Protection Technologist.
1. If the potential of -700 mVDCCSE is measured with the reference at 25°C, what is the measured potential if the reference is at
40°C?
A. -686 mVDCCSE
B. -700 mVDCCSE
C. -714 mVDCCSE
D. -868 mVDCCSE
A. Increased agitation
B. Decreased Mn+ ions
C. Decreased temperature
D. Increased surface area
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3. How long has this rectifier been OFF during this 30-day period given the following data?
A. 0 days
B. 9 days
C. 12 days
D. 21 days
4. Which of the following discharge current densities would result in the largest corrosion rate according to Faraday’s Law?
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Case-Based Statement
A horizontal directionally drilled (HDD) pipeline is to be installed under a river. The coating quality and cathodic protection (CP)
current requirement will need to be assessed prior to the pipeline being welded to (connected to) the upstream and downstream
pipeline segments which are already in place. The design information for the HDD pipeline follows:
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The design basis for this HDD segment of pipeline includes an accepted Coating Quality Acceptance Table that includes the
following information:
Effective Coating Resistance Estimate of Coating Quality Bare Area (%) Coating Efficiency (%)
(ohm-ft2)
Bare - 100 0
10,000 Poor 3 97
25,000 Fair 1.2 98.8
50,000 Fair 0.6 99.4
100,000 Good 0.3 99.7
500,000 Excellent 0.06 99.94
The approved testing method for this HDD pipeline segment makes use of the following test arrangement:
Temporary
Groundbed
Rectifier
Interrupter
∆I 1 ∆V 1 ∆V 2
mA V vV
Section Length L
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1. What assessment technique is being used to understand the protective coating quality of this HDD
pipeline?
A. Close-interval potential survey
B. Pipe-to-electrolyte potential measurement
C. Coating conductance measurement
D. Coating attenuation survey
2. For the data provided, what is the calculated Pipe-to-earth Resistance Rp?
A. 3.0 Ω
B. 10.7 Ω
C. 13.7 Ω
D. 16.3 Ω
3. For the data provided, what is the calculated Pipe Coating Resistance Rc?
A. 52,298 Ω-ft2 (56,931 Ω-m2)
B. 250,364 Ω-ft2 (1,269,4896 Ω-m2)
C. 302,535 Ω-ft2 (3,257,536 Ω-m2)
D. 650,000 Ω-ft2 (6,996,542 Ω-m2)
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4. For the data provided, what is the calculated Pipe Coating Conductance S?
A. 1.305 µS
B. 2.000 µS
C. 2.300 µS
D. 3.304 µS
5. Using the data provided, what is the total current required to achieve a minimum polarized pipe potential of
-0.900 VDCCSE?
A. 50.00 mADC
B. 90.00 mADC
C. 100.00 mADC
D. 1500.00 mADC
6. Using the data provided, rate the quality of the coating found to exist on the HDD after testing?
A. Poor
B. Fair
C. Good
D. Excellent
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1. C
2. C
3. B
4. B
1. C
2. B
3. C
4. D
5. B
6. C
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Appendix G
Exam Calculator
1|Page
Exam Calculator
Candidates will have access to either a digital Tl-108 Standard and / or Tl-30XS Scientific
calculator for use during the Certification Exam. During the exam, you may have to switch
or select one of these calculators for use. Candidates will not be able to use their own
calculator for this exam.
It is highly recommended that you review how this calculator operates and how you
will use it. Other suggestions:
o You may be able to find this calculator (TI-30XS) in the Google Store for
Android phones to practice on.
https://play.google.com/store/apps/details?id=calc991.calculator.scientif
ic.xs30.t34.free&pcampaignid=web_share
The candidate can use the exam calculator for trigonometric hyperbolic functions like:
𝑒𝑒 𝑥𝑥 − 𝑒𝑒 −𝑥𝑥
• sinh 𝑥𝑥 =
2
Key stroke example for sinh 𝑥𝑥 is 2nd, hyperbolic (hyp), sin, enter number, ), enter.
𝑒𝑒 𝑥𝑥 + 𝑒𝑒 −𝑥𝑥
• cosh 𝑥𝑥 =
2
sinh 𝑥𝑥 𝑒𝑒 𝑥𝑥 − 𝑒𝑒 −𝑥𝑥
• tanh 𝑥𝑥 = =
cosh 𝑥𝑥 𝑒𝑒 𝑥𝑥 + 𝑒𝑒 −𝑥𝑥
cosh 𝑥𝑥 𝑒𝑒 𝑥𝑥 + 𝑒𝑒 −𝑥𝑥
• coth 𝑥𝑥 = =
sinh 𝑥𝑥 𝑒𝑒 𝑥𝑥 − 𝑒𝑒 −𝑥𝑥
1 2
• sech 𝑥𝑥 = =
cosh 𝑥𝑥 𝑒𝑒 𝑥𝑥 + 𝑒𝑒 −𝑥𝑥
1 2
• csch 𝑥𝑥 = =
sinh 𝑥𝑥 𝑒𝑒 𝑥𝑥 − 𝑒𝑒 −𝑥𝑥
009CP3_0009_13_06_2024_calc_VerA
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Toggle
The scientific calculator might show the results of certain calculations as a fraction –
involving pi or a square root. To convert this kind of result to a single number with a decimal
point, you will need to use the “toggle answer” button circled in the picture below. Pressing
this button will change the display from a fractional to a decimal format.
Note: This following option may or may not be available based on testing center.
o If you find this onscreen calculator difficult to use, raise your hand and ask
the Test Administrator to provide you with a hand-held calculator. The Test
Administrator may be able to provide you with either the scientific or non-
scientific calculator model as referenced above.
As a reminder, candidates will not be able to use their own calculator for this exam.
009CP3_0009_13_06_2024_calc_VerA