Iso Check Lists
Iso Check Lists
c GREASING HALFYEARLY
d TEMP DAILY
2 DC DRIVE
a BLOWERING MONTHLY
b POWER &CONTROL CABLE MONTHLY
5 THERMOCOUPLE
a CONNECTION MONTHLY
CHECKED BY HOD
DEPARTMENT: ELECTRICAL
MOTOR'S MAINTENANCE Maint.
Schedule
MAHALAKSHMI PROFILES PVT LTD.
STRIP HOT ROLLING MILL
PREVENTIVE MAINTENANCE SCHEDULE. FILE NO MPL/SME/F-02
Sno Job Discription Date Remarks
1 Weekly
Cleaning and checking of reheating starter panel
e TEMP DAILY
d GREASING HALFYEARLY
e TEMP DAILY
3 PCC PANEL
a AC BREAKER(ST-1,IM,BLOWER PANEL) WEEKLY
4 MCC PANEL
a BLOWERING WEEKLY
b CONTACTOR(TROLLY) WEEKLY
5 HT BREAKER
a BLOWERING ALTERNATE DAYS
CHECKED BY HOD
MAHALAKSHMI PROFILES PVT LTD.
Check List (Roughing Panel) LOAD DATA FILE NO MPL/SME/F-04
S.NO Name of the Equipment LOAD
MOTOR FAN/ SOLENOID
Rotating Table Conveyor 11Kw Motor R Y B COVER COIL
1
2 Hydraulic Rotating Table 3.2kw
3 Titling Conveyor 7.5kw
4 Hydraulic Tilting Motor 22kw
5 Roller Table 7.5kw
6 Skew Motor 2.2kw-1
7 Skew Motor 2.2kw-2
8 Skew Motor 2.2kw-3
9 Skew Motor 2.2kw-4
10 Skew Motor 2.2kw-5
11 Skew Motor 2.2kw-6
12 Center Table 11kw-1
13 Center Table 11kw-2
14 Center Table 11kw-3
15 Before Stand 2 Centre Table 7.5kw-1
16 Before Stand 2 Centre Table 7.5kw-2
17 Before Stand 2 Centre Table 7.5kw-3
S.NO LOAD
MOTOR
Oil Pumps RELAY
FAN/COVER
R Y B
CHECKED BY HOD
MAHALAKSHMI PROFIES PVT LTD
FILE NO MPL/SME/F-05
Monthly Inspection January February March April May June July August September October November December
Conservator Oil Level
Breather oil
Silica Jel
Winding Temp
Rm T/F
Oil Temp
Radiators oil Flow
Any leakages near LT/HT
bushings
Monthly Inspection January February March April May June July August September October November December
Conservator Oil Level
Breather oil
Silica Jel
Winding Temp
Dc T/F
Oil Temp
Radiators oil Flow
Any leakages near LT/HT
bushings
CHECKED BY HOD
MAHALAKSHMI PROFILES PVT LTD
5/10 Ton Crane Weekly Checklist FILE NO MPL/SME/F-06
Sno Job Description 1st week 2nd week 3rd week 4th week Remarks
2
Cleaning of LT Resistor
bank and terminals.
3
LT rev/FWD and with
Timer frequency testing.
4
LT1 & 2 motor current
without load.
5
LT1 & 2 motor current
with load.
6
LT 1 & 2 motor Base and
Vibration.
7
LT 1 & 2 motor Brake
Thrustor.
9
Cleaning of CT Resistor
bank and terminals.
10
CT rev/FWD and with
Timer frequency testing.
11
CT motor current without
load.
12
CT motor current with
load.
13
CT motor Base and
Vibration.
16
Cleaning of HoistResistor
bank and terminals.
17
Hoist rev/FWD and with
Timer frequency testing.
18
HT motor current without
load.
19
HT motor current with
load.
20
HT motor Base and
Vibration.
CHECKED BY HOD
MAHALAKSHMI PROFILES PVT LTD
FILE NO MPL/SME/F-07
LOOP SCANNER AND HMD CHECK LIST
DATE LOOPER WATER FLOW AIR FLOW GLASS CLEANING REMARKS
HMD X
SHEAR HMD X
LOOP SCANNER 1
LOOP SCANNER 2
LOOP SCANNER 3
LOOP SCANNER 4
LOOP SCANNER 5
CHEKED BY HOD
MAHALAKSHMI PROFILES PVT LTD
FILE NO MPL/SME/F-09
DG DAILY CHECK LIST(A-CHECK)
S.NO TO BE CHECK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 OIL LEVEL
2 COOLENT LEVEL
3 BETTERY VOLTAGE
4 ANY OIL LEAKAGE
5 CLEANLINESS OF DG
TRIAL RUN OF DG
DIESEL IN LTRS
SR NO MOTOR DETAILS R PHASE Y PHASE B PHASE RPM MOTOR TEM TAKEN BY REMARKS
1 CCM CONVEYOR M 1
2 CCM CONVEYOR M 2
3 CCM CONVEYOR M 3
4 CCM CONVEYOR M 4
5 CCM CONVEYOR M 5
6 CCM CONVEYOR M 6
7 CCM CONVEYOR M 7
8 CCM CONVEYOR M 8
9 CCM CONVEYOR M 9
10 CCM CONVEYOR M 10
11 CCM CONVEYOR M 11
12 CCM CONVEYOR M 12
13 CCM CONVEYOR M 13
14 CCM CONVEYOR M 14
15 CCM CONVEYOR M 15
16 ROTATING TABEL 1
17 ROUGHING TABLE CONV
18 ROUGHING ENTRY TABLE
19 ROUGHING EXIT TABLE
20 TAPER TABLE 1
21 TAPER TABLE 2
22 TAPER TABLE 3
23 TAPER TABLE 4
24 TAPER TABLE 5
25 STAND 2 ENTRY TABLE
26 STAND 2 EXIT TABLE
27 PUSHAR CONVEYOR 1
28 PUSHAR CONVEYOR 2
29 HYDRAULIC PUSHAR 1
30 HYDRAULIC PUSHAR 2
CHECKED BY HOD
MAHALAKSHMI PROFILES PVT LTD
FILE NO MPL/SME/F-13
TROLLEY CHECKLIST
DATE TROLLEY MOTOR(KW) VOLTAGE IN 3 PHASES AMPERE IN 3 PHASES TEMP PROXIMITY SENSOR(F/B) REMARKS
TROLLEY NO.1
(IM-V2)
TROLLEY NO.2
(C1-C2)
TROLLEY NO.3
(C2-C3)
TROLLEY NO.4
(C3-C4)
TROLLEY NO.4
(C4-C5)
DATE TROLLEY MOTOR(KW) VOLTAGE IN 3 PHASES AMPERE IN 3 PHASES TEMP PROXIMITY SENSOR(F/B) REMARKS
TROLLEY NO.1
(IM-V2)
TROLLEY NO.2
(C1-C2)
TROLLEY NO.3
(C2-C3)
TROLLEY NO.4
(C3-C4)
TROLLEY NO.4
(C4-C5)
DATE TROLLEY MOTOR(KW) VOLTAGE IN 3 PHASES AMPERE IN 3 PHASES TEMP PROXIMITY SENSOR(F/B) REMARKS
TROLLEY NO.1
(IM-V2)
TROLLEY NO.2
(C1-C2)
TROLLEY NO.3
(C2-C3)
TROLLEY NO.4
(C3-C4)
TROLLEY NO.4
(C4-C5)
DATE TROLLEY MOTOR(KW) VOLTAGE IN 3 PHASES AMPERE IN 3 PHASES TEMP PROXIMITY SENSOR(F/B) REMARKS
TROLLEY NO.1
(IM-V2)
TROLLEY NO.2
(C1-C2)
TROLLEY NO.3
(C2-C3)
TROLLEY NO.4
(C3-C4)
TROLLEY NO.4
(C4-C5)
CHECKED BY HOD
MAHALAKSHMI PROFILES PRIVATE LIMITED
INTEGRATED MANAGEMENT SYSTEM
TRAINING FORMAT
FILE NO MPL/SME/F-14
DATE & TIME: VENUE:
TRAINING TOPICS:
CHECKED BY HOD
Check List (Roughing Panel) LOAD DATA
DATE S.NO Name of the Equipment LOAD MOTOR
SOLENOID
FAN/
Rotating Table Conveyor 11Kw Motor R Y B COIL
1 COVER
2 Hydraulic Rotating Table 3.2kw
3 Titling Conveyor 7.5kw
4 Hydraulic Tilting Motor 22kw
5 Roller Table 7.5kw
6 Skew Motor 2.2kw-1
7 Skew Motor 2.2kw-2
8 Skew Motor 2.2kw-3
9 Skew Motor 2.2kw-4
10 Skew Motor 2.2kw-5
11 Skew Motor 2.2kw-6
12 Center Table 11kw-1
13 Center Table 11kw-2
14 Center Table 11kw-3
15 Before Stand 2 Centre Table 7.5kw-1
16 Before Stand 2 Centre Table 7.5kw-2
17 Before Stand 2 Centre Table 7.5kw-3
LOAD MOTOR
DATE S.NO Oil Pumps RELAY
FAN/COVER
R Y B
1 Stand 1 & 3 Oil Pump - 1 & 2
2 Stand IM OILPUMP 1 & 2
3 Dc Stands Oil Pump - 1 & 2
CHECKED BY HOD
ROLLING MILL EARTH PITS LIST
1 Strip mill transformer yard RM/EP/-1 17/7/2022
POWER CONSUMPTION
14000 100.00
98.00
13000 12877 12910
12625 96.00
94.00
12000
PRODUCTION
92.00
UNITS/MT
11000 10723 10731 10824 90.00
10577
88.00
10000
9494 86.00
84.00
9000
82.00
8000 80.00
APR MAY JUNE JULY AUG SEP OCT NOV
MONTH
PRODUCTION UNITS/MT
STORE MATERIAL
CONSUMPTION
MONTH COST IN RS
JUNE 74347 74347
JULY 41631 41631
AUG 11291 11291
SEP 35210 35210
OCT 45687 45687
50000
41631
40000 35210
30000
80000
20000
11291
70000
10000
0
60000 JUNE JULY AUG SEP
COST IN RUPEES
50000 MONTH
40000
30000
20000
10000
MONTH
Column D Column E
POWER CONSUMPTION/MT
MONTH PRODUCTION
POWER UNITS
UNITS/MT
APR 10723 1048709 97.80
MAY 9494 931050 98.07
JUNE 10731 994763 92.70
JULY 12877 1149916 89.30
AUG 12625 1087560 86.14
SEP 10577 982230 92.86
OCT 12910 1145310 88.71
NOV 10824 999000 92.29
MAHALAKSHMI PROFILES PVT LTD
FILE NO MPL/SME/F-12
SHIFT DAY NIGHT BILLET CCM RHF
DATE TIME SIZE
BILLETS SAMPLE ROUGHING PASS 1 ROUGHING PASS 2 ROUGHING PASS 3 ROUGHING PASS 4 TAKEN BY REMARKS