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Cermex Help

The document provides detailed instructions and parameters for operating and modifying the CERMEX Line #1, including programming references for various functions such as servo positions, product loading, and timing settings. It also includes specific modifications for program adjustments and troubleshooting tips for sensor faults. Key parameters for product height, transfer speeds, and recipe management are outlined for efficient operation.

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0% found this document useful (0 votes)
56 views2 pages

Cermex Help

The document provides detailed instructions and parameters for operating and modifying the CERMEX Line #1, including programming references for various functions such as servo positions, product loading, and timing settings. It also includes specific modifications for program adjustments and troubleshooting tips for sensor faults. Key parameters for product height, transfer speeds, and recipe management are outlined for efficient operation.

Uploaded by

saeed.karimi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CERMEX Line #1 Help

1. Some of the draws are in French – Pneumatic.


2. Passwords: - P701_HMI_PARAM.PAR
3. If Tag has “AXIS” – means Servo.
4. General Structure:
P301_PROD_LOADING.PRG – Set of Servo positions which control other related outputs (i.e. cylinders)
P302_PROD_LOADING_AXIS.PRG – Set of Servo parameters (min, max, speed, acc, dec, etc.)
5. To check Names of the Recipes or to change Product Name : - P700_HMI.PARAM_FOR.NAMES
6. To activate more Recipes set bit to “1” in: - P700_HMI.PARAM_FOR.AUTO
7. To check running Product Name: - P700_HMI.PARAM_FOR.NAME_IN_PRO
8. To check running Product Number: - P700_HMI.W._133_PROG_IN_PRO
9. Product Height (in mm) of running product: - P304_PROD_STACKER_AXIS.PRG._2_HT_PDT
10. Product Height of other Recipes: - PROGRAM.P304_PROD_STACKER_AXIS[1]._2_HT_PDT (Recipe 1)
PROGRAM.P304_PROD_STACKER_AXIS[3]._2_HT_PDT (Recipe 3)
11. Position of the Pusher”ML2” (packages to box) in which side cylinder pressing:
- P305_PROD_TRANSFER.PRG._17_TOP7ML2
12. Moment when Box flaps (front) are folded: - P301_PROD_LOADING.PRG._3_TOP3MQ1
13. Position when Product Loading Pusher is waiting (back position):
- P302_PROD_LOADING_AXIS.PRG._2_PT_AR_MQ1B0
14. Actual position of the Servo: - P301_PROD_LOADING.W._9_MQ1_POSITION_MM
15. Tipping chair delay timer after box detected: - P205_OPT_TIPPING_CHAIR.PRG._1_TMS1B51
and - P205_OPT_TIPPING_CHAIR.PRG._6 (for pusher – only 39141 machine)
16. Case square up cylinder in (only 39141 machine): - O90_4_B2Y0
17. To move waiting position of empty box these parameters were changed (in Recipe 3):
- P102_CASE_BLANK_TRANSFER_AXIS.PRG._4_PT_AV1_MT2B11 (275)
- P102_CASE_BLANK_TRANSFER_AXIS.PRG._5_PT_AV_MT2B1 (275)
- P105_CASE_TRANSFER_AXIS.PRG._2_PT_AR_MT1B0 (25)
All of them changed by 10 mm
18. Change FWD speed of Product Transfer: -P306_PROD_TRANSFER_AXIS.PRG._20_VIT_START2_ML2
19. Change FWD speed of Product Loading: - P302_PROD_LOADING_AXIS.PRG._25_VIT_START3_MQ1
20. How long Magazine Top Retainer is open: - P101_CASE_BLANK_TRANSFER.T._22_TE4Y0
21. To change waiting time of the loading pusher in extended position when cylinder’s reed switch not working
- P301_PROD_LOADING.T._4.PRE
22. Moment when Loading Cylinder is going down for loading process:
- P305_PROD_TRANSFER.PRG._16_TOP6ML2
23. Moment when Case Folding Cylinder starts: - P301_PROD_LOADING.PRG._3_TOP3MQ1
24. How long empty box gripping arm is staying at box magazine:
- P101_CASE_BLANK_TRANSFER.T._1_TPRISE
25. NUMBER OF STACKING: - P303_PROD_STACKER.PRG._2_NBEMP
26. NUMBER OF TRANSFER PRODUCT IN THE STACKER:
- P305_PROD_TRANSFER.PRG._8_NBML2
26A. NUMBER OF PRODUCT TO BE TRANSFER - P305_PROD_TRANSFER.PRG._9_NBPDT
27. Transfer Pusher Front position (How far pusher is going):
- P306_PROD_TRANSFER_AXIS.PRG._4_PT_AV_ML2B10
28. Stacker Delay to go up, after detect product : - P303_PROD_STACKER.PRG._4_TMA1B50
29. Star Wheel Speeds: - P206_STAR_WHEEL.PRG._4_CONS_ML1_PV
- P206_STAR_WHEEL.PRG._5_CONS_ML1

30. PRESSING PLATES TIME: - P201_OPT_GLUEING_SB.T._0_TP1Y1

NOTICE:
1. Copping programs. When selecting destination program make sure to create new name. Another way you
cannot see new program. Also change right side Tab to “Program right”.
2. If timer PRESSING PLATES TIME - P201_OPT_GLUEING_SB.T._0_TP1Y1 is 1500 or longer than
Machine was stopping and giving alarm: "Sensor fault at loading. Check the correct working of the sensors
E1B50 (Input I60_0) and F1B50 (Input I60_1)". Sensors we checked and working good.

L1 S/F Program modification to [3x4]: from S/F [2x6]

1. Elevator stack: P303 Prog. #2 Change 2 to 4


2. Transfer product out position: P306 Prog. #4 Change from 318 to 390
3. Number of transfer strokes: P305 Prog. #8 Change from 2 to 1.
4. Changes from quick screen:
Product height: 55
Height of the 1 st row: from 288 to 280
Infeed speed ME01 from 325 to 600
Infeed speed ME02 from 265 to 600

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