SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN AE/MAIN/R/01
M/C NAME :CORE SHOOTER Rev No : 00/02.01.2017
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
S.NO CHECK POINT FREQUENCY
1 CORE SHOOTER -
2 Cleaning Daily
3 Hydraulic tank oil level check Daily
4 Exaust Fan Running condition Daily
5 Vibrater Running condition Daily
6 Any Oil and Air Leakage Daily
7 Motor terminal & Pannel loose Daily
connection
8 FRL Unit oil level check Daily
PREVENTIVE MAINTENANCE CHECK LIST-CORE SHOP
S.NO CHECK POINT FDY 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 CORE SHOOTER -
2 Cleaning Daily
3 Hydraulic tank oil level check Daily
4 Exaust Fan Running condition Daily
5 Vibrater Running condition Daily
6 Any Oil and Air Leakage Daily
7 Motor terminal & Pannel loose Daily
connection
8 FRL Unit oil level check Daily
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN AE/MAIN/R/01
DEPARTMENT: MELTING Rev No : 00/02.01.2017
M/C NAME : MELTING MONTH / YEAR :
S.NO CHECK POINT FREQUENCY
daily
1 Furnace condition
coil water Inlet temp(30ºC TO daily
2 60ºC)
daily
3 coil water outlet temp (Max 80ºC)
daily
4 Furnace pannel indications
daily
5 GLD (1 -20)
daily
6 Furnace power lead hose condition
Pannle wire loose connection weekly once
7 checking,bus bar-cleaning,
weekly once
8 D.M.Water level
daily
9 D.M Water pump condition
Hydraulic pump lifting condion&oil daily
10 level
daily
11 Furnace front door cleaning
weekly once
12 slag pit cleaning
daily
13 Furnace plot form cleaning
daily
14 Raw water pump condition
daily
15 coolingtower&Fan condition
6 month once
16 Heat exchanger condition
daily
17 Emergency tank water level
daily
18 Emergency water NRV Condition
daily
19 Raw water tank level
daily
20 pouring Hoist condition
Laddle condition&Hand wheel daily
21 gear pinion condition
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN
DEPARTMENT: MELTING
M/C NAME : MELTING MONTH / YEAR
S.NO CHECK POINT FREQUENCY 16 17 18 19 20 21 22 23 24 25 26
daily
1 Furnace condition
daily
2 coil water Inlet temp(30ºC TO 60ºC)
daily
3 coil water outlet temp (Max 80ºC)
daily
4 Furnace pannel indications
daily
5 GLD (1 -20)
daily
6 Furnace power lead hose condition
Pannle wire loose connection weekly once
7 checking,bus bar-cleaning,
weekly once
8 D.M.Water level&PPM
daily
9 D.M Water pump condition
Hydraulic pump lifting condion&oil daily
10 level
daily
11 Furnace front door cleaning
weekly once
12 slag pit cleaning
daily
13 Furnace plot form cleaning
daily
14 Raw water pump condition
daily
15 coolingtower&Fan condition
6 month once
16 Heat exchanger condition
daily
17 Emergency tank water level
daily
18 Emergency water NRV Condition
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN
DEPARTMENT: MELTING
M/C NAME : MELTING MONTH / YEAR
daily
19 Raw water tank level
daily
20 pouring Hoist condition
Laddle condition&Hand wheel daily
21 gear pinion condition
AE/MAIN/R/01
Rev No : 00/02.01.2017
/ YEAR :
27 28 29 30 31
AE/MAIN/R/01
Rev No : 00/02.01.2017
/ YEAR :
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN AE/MAIN/R/01
DEPARTMENT: SAND PLANT Rev No : 00
M/C NAME : SAND PLANT year / month: DATE:02.01.2017
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
S.NO CHECK POINT Frequency
1 KNOCKOUT
Knock out Frame Daily
Cylinder Daily
Spring & bush Daily
Motor terminal loose weekly
connection
2 Knock Out Conveyer
Belt alignment & Roller Daily
condition
Head &Tail pully ,Brg unit weekly
condition,greese apply
Gearbox oil level Daily
Any ubnormal noise Daily
Motor terminal loose weekly
connection
Cleaning Daily
3 Magnetic Separator
Belt alignment & Roller Daily
condition
Head &Tail pully ,Brg unit weekly
condition,greese apply
Gearbox oil level Daily
Any ubnormal noise Daily
Motor terminal loose weekly
connection
Cleaning Daily
4 Bucket elevator -01
Belt alignment & Roller Daily
condition
Head &Tail pully ,Brg unit weekly
condition, greese apply
Gearbox oil level Daily
Any ubnormal noise Daily
Motor terminal loose weekly
connection
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN AE/MAIN/R/01
DEPARTMENT: SAND PLANT Rev No : 00
M/C NAME : SAND PLANT year / month: DATE:02.01.2017
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
S.NO CHECK POINT Frequency
Cleaning Daily
Bucket condition weekly
5 Polygonal sheeve
Gearbox oil level Daily
Any ubnormal noise Daily
Motor terminal loose weekly
connection
Cleaning Daily
Mesh condition weekly
Brg unit& greese apply weekly
6 Feeder Belt Conveyer -01
Belt alignment & Roller Daily
condition
Head &Tail pully ,Brg unit weekly
condition,greese apply
Gearbox oil level Daily
Any ubnormal noise Daily
Motor terminal loose weekly
connection
Cleaning Daily
7 Bucket Elevator -02
Motor terminal loose weekly
connection
Belt Alignment Daily
If any ubnormal noise Daily
Bucket condition weekly
Gear Box oil level Daily
Cleaning weekly
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN AE/MAIN/R/01
DEPARTMENT: SAND PLANT Rev No : 00
M/C NAME : SAND PLANT year / month: DATE:02.01.2017
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
S.NO CHECK POINT Frequency
8 MIXER-250
Pneumatic valve unit Daily
checking
Gearbox oil level Daily
Motor Pulley, Flywheel Daily
&belt condition
Any ubnormal noise Daily
Arm blade & End scrubber Monthly
condition
Mixer inside cleaning weekly
9 Blender
motor
pulley,Belt,Brg .Housing weekly
condition
Motor terminal loose weekly
connection
Greese apply weekly
Lubrication Motor running Daily
condition
10 Distribution Conveyer
Belt alignment & Roller Daily
condition
Head &Tail pully ,Brg unit weekly
condition,greese apply
Gearbox oil level Daily
Any ubnormal noise Daily
Motor terminal loose weekly
connection
Cleaning Daily
11 SAND PLANT PANEL
Cleaning Daily
Terminal loose connection weekly
Display indications Daily
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN AE/MAIN/R/01
DEPARTMENT: SAND PLANT Rev No : 00
M/C NAME : SAND PLANT year / month: DATE:02.01.2017
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
S.NO CHECK POINT Frequency
12 Bucket Elevator -03
Motor terminal loose weekly
connection
Belt Alignment Daily
If any ubnormal noise Daily
Bucket condition weekly
Gear Box oil level Daily
Cleaning weekly
Feeder Belt Conveyer -02
13
Belt alignment & Roller Daily
condition
Head &Tail pully ,Brg unit weekly
condition,greese apply
Gearbox oil level Daily
Any ubnormal noise Daily
Motor terminal loose weekly
connection
Cleaning Daily
DUST COLLECTOR
14
Dust collector Running Daily
condition check
3 mths
once
Air bag cleaning
3 mths
Duct cleaning once
Any ubnormal noise Daily
Motor terminal loose weekly
connection
Cleaning Daily
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN AE/MAIN/R/01
M/C NAME :GENERAL EQUIPMENTS MONTH / YEAR : Rev No : 00/02.01.2017
S.NONAME OF THE EQUIPMENTS Frequency
1 TRANSFORMER
a)Auxilary Transformer
Oil level daily
Winding temperature daily
Oil filteration& service yeraly once
b)FURNACE Transformer
Oil level daily
Oil temperature daily
Winding temperature daily
Oil filteration& service yeraly once
2 COMPRESSOR - 30 HP ELGI
Cleaning daily
Seperater tank oil level daily
Pannel loose connection& Fault
Indications weekly once
Exhaust fan condition daily
Air temperature daily
Air filter cleaning weekly once
Air filter& oilfilter,oil Change&service 2000 Hrs
3 SSB -1,2,3
CLEANING daily
Inside the pannel any abnormal noise
identified daily
Bus bar looseness- tightening monthly once
4 MV Pannel&ACB
CLEANING daily
Inside the pannel any abnormal noise
identified daily
Bus bar looseness- tightening monthly once
5 GENSET
Cleaning daily
Running condition checking daily
Oil level checking daily
Diesel level checking daily
Every 300 running
SERVICE-Oilfilter,Diesel filter,oil change Hrs
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUM PLAN AE/MAIN/R/01
DEPARTMENT: MOULDING Rev No : 00/02.01.2017
M/C NAME :MACHINE MOULDING MONTH / YEAR :
S. CHECK POINT Frequency
NO
1 JOLTING Pressure (6.5 to 7.5 Daily
)
2 Daily
Lubricant oil Filling
3 Daily
Oil level
4
HOIST CONDITION
Daily
Bottom-1 EMPTY BOX
Daily
Bottom-2 LOAD BOX
Daily
Top
Daily
Closing
5 Fishmouth&shoot Daily
open,close condition
Weekly
6 Transfer car1,2,3 wheel once
condition
Weekly
7 once
Pallet car wheel condition
Weekly
8 once
Track line ALIGNMENT
Monthly
9 Full Machine(Cope&Drag) once
checking&Cleaning
SHRI ANDAVAR ENGG WORKS PREVENTIVE MAINTENANCE CHECK LIST AND CUMPLAN AE/MAIN/R/01
DEPT :FETTLING Rev No : 00/02.01.2017
CHECK POINT Frequenc
S.NO y
1 GRINDING MACHINE-
BENCH TYPE 1
Motor running
condition Daily
Pulley and Belt
condition Weekly
Shaft &Brg unit
condition-Grease apply Weekly
Motor terminal loose
connection Weekly
2 GRINDING MACHINE-
BENCH TYPE 2
Motor running
condition Daily
Pulley and Belt
condition Weekly
Shaft &Brg unit
condition-Grease apply Weekly
Motor terminal loose
connection Weekly
3 GRINDING MACHINE-
BENCH TYPE 2
Motor running
condition Daily
Pulley and Belt
condition Weekly
Shaft &Brg unit
condition-Grease apply Weekly
Motor terminal loose
connection Weekly
4 GRINDING MACHINE-
BENCH TYPE 3
Motor running
condition Daily
Pulley and Belt
condition Weekly
Shaft &Brg unit
condition-Grease apply Weekly
Motor terminal loose
connection Weekly
SHOTBLASTING
5 MACHINE 1
Pannel cleaning Daily
motor and Brg Housing
Running condition
check Daily
Ams checking
Bucket elevator
condition check Daily
Gearbox oil level check Daily
Grease Apply Weekly
Forward and Reverse
motor check Weekly
Dust collector Running
condition check Daily
once in 3
Air bag cleaning month
once in 3
Duct cleaning month
6 House keeping (5 S) Daily
Material storage
7 system Daily
M/C NAME :MELTING
S.NO CHECK POINT-ZONE Frequency 1 2 3 4 5
1
2
3
4
DAILY CHECK LIST
6 7 8 9 10 11 12 13 14 15
MONTH / YEAR :
16 17 18 19 20 21 22 23 24 25
26 27 28 29 30 31
