Process Costing System
Process Costing System
Fundamental Concepts.
The purpose of this system is to determine how costs will be allocated to the
different production processes, having as main objective the calculation of
unit cost of each product.
Depending on the type of products to be manufactured, the costs go through the different
centers or departments on a permanent basis; for example, in the
flour industry, while at one end of the production is entering
the wheat for the first washing stage, in the drying department, is
it is processing the already washed part; in the grinding department it is being processed
the wheat is already dried and the product is received in the sieving department
coming from the mill, all of this in a permanent sequence until obtaining
flour as a finished product at the other end of production.
The system of processes for various products that are produced in a form
independent from each other, whether from the start of production or from
a point called separation point is referred to as processes
parallels, which are generally sequential in relation to the same product.
That is to say, the production of a department continues into the next one, and so on.
successively until its completion.
Page 1
COSTS
To obtain and assign the cost of the product under a costing system
six steps must be followed:
b) Identify the state of the available physical units by tracking their flow
physical. This step involves identifying the groups to which they should
assign the costs (finished, transferred, or that remain in the
final inventory
d) Determine the total available cost, which is the sum of the costs of the
initial inventory and all production costs incurred
incurred during the current period.
e) Calculate the cost per equivalent unit produced for each component
of the cost.
f) Assign the costs to the transferred units and to the units of the
final inventory of work in process.
Page 3
COSTS
During a certain period some units will be started, but not all.
will be completed at the end of it. Consequently, each department
determine which part of the costs incurred in the department can be
assign to the units in process and what part to the finished ones.
At the end of the month, 1000 units were completed and transferred to the Department.
B.
The purpose of a process costing system is to determine what part of
the $2000 for materials, $1000 for labor and $500 for costs
manufacturing overhead applies to the 1000 finished units and
transferred and what part applies to the other 1000 units in process. Each
The department will prepare a report on the cost of production.
There are also some losses that are not expected to occur under conditions.
efficient operations, these losses are not an inherent part of
production process, they are called abnormal missed calls.
Page 4
COSTS
Conclusion
Costs are essential for any economic activity, as these
they determine the value of the product, which in turn is subdivided and each subdivision
it has its value in the different types of companies. Costs have a great
importance in decision-making for large, medium, and small
companies.
The production process
Process
Of Production
Factors Products
(+) VALUE
The theory of production studies these systems, assuming that this notion of
transformation is not limited exclusively to induced technical mutations
about certain material resources, characteristic of industrial activity. The
the concept also encompasses changes in "manner," "time," "place" or
any other kind, caused by factors with similar intent
add value.
Page 5
COSTS
• Defective production: It is the one that, in some department, for some reason,
It is poorly conceived. It must undergo reprocessing, which involves a cost.
additional, and which should not be loaded either to the original cost or to the selling price;
but it should be charged to the department that generated it. If it has a lot
importance is accounted as a loss or expense of the period.
The unit costs of each department are based on the relationship between the costs.
incurred over a period of time and the units completed in the same
period.
Each department has its own work in progress account in the book.
mayor. This account is charged with the costs of the process incurred in the
department.
5. The finished units and their corresponding costs are transferred to the
next department or finished items. At the moment when the
units leave the last department of the process, the total costs of
periods have been accumulated and can be used to determine the cost
unit cost of finished goods.
Page 6
COSTS
Page 7
COSTS
While the order in which they should be addressed will depend on what happens in each
specific production process, we will start with the increases.
These occur as a consequence that the production process requires that
additional materials are added, which must produce the following two
situations:
a)Increase in the unit cost of the product; this occurs when there is no
substantial variation, that is to say, without increasing the number of units
produced. For example, in the case of shirt manufacturing when they
the buttons are included, the number of shirts does not increase, but the cost does
the same would occur in the case of adding dyes to garments
of dressing, where the cost of produced goods increases.
PRACTICAL CASE
The industrial company 'ABC S.A.' presents you with the following information
its production process corresponding to the month of November.
Department 1
Units put into production 30000
Units finished and transferred to department 2 25000
Page 8
COSTS
Department 2
Units finished and transferred to department 3 22000
Units in process 2000
Lost units 1000
Department 3
Finished and transferred units 50%
Units completed and not transferred 10%
Units in process 30%
Lost units 10%
It is requested:
Calculate the cost of the finished products and transferred to
warehouse.
2. Calculate the cost of the production that remains in process.
3. Calculate the cost of the finished units and not transferred to
warehouse.
4. Seats.
SOLUTION
DEPARTMENT 1
PRODUCTION REPORT
Units placed in 30000
production 25000
Units transferred to department 2 3000
Units in process 2000
Page 9
COSTS
Lost units
30000 30000
ACCOUNTING ENTRIES
Page 10
COSTS
DEPARTMENT 2
Page 11
COSTS
DEPARTMENT 3
UNIT COST
M.O 72,000 / 19,800 = 3.63636364
CIF 63,000 / 18,480 = 3.40909091
Unit cost department 3 7.04545455
Cost of preliminary work 16.87108995
Additional cost of lost units
37,813.239188 87456555
19,800 25.79111005
Page 13
COSTS
__________ 2__________
21 FINISHED PRODUCTS 219,557.35
211 Manufactured products
23 PRODUCTS IN PROCESS
231 Products in the manufacturing process
23.1 Apt. 1
24,514.00 560,000.00
23.1 Apartment 2 29
322.01
23.1 Dept. 3
165,721.34
71STORED OR UNSTORED PRODUCTION
711 Variation of finished products
340,442.65
71.11 Manufactured products
713 Variation of products in process
219,557.35
71.31 Products in process of
manufacturing
ATACOCHAL S.A
Page 14
COSTS
DETAIL DEPT. 1 DEPT. 2 DEPT. 3
AMOUNTS TO ADJUST
Products in Process (Initial)
Production Setups 0 30,000
Received from Previous Department 25,000 22,000
Increase in Volume Added Materials
TOTAL TO ADJUST 30,000 25,000 22,000
JUSTIFIED AS FOLLOWS
Transferred to the next department 25,000 22,000 11,000
Completed and not Transferred 2, 200
Products in Process Incomplete 3,000 2,000 6,600
Lost Units in Production 2,000 1,000 2, 200
TOTAL JUSTIFIED 30,000 25,000 22,000
Equivalent Units
They are the units that are considered finished in each production process.
regarding the elements of the product cost.
Example:
Conversion cost
They are the costs related to the transformation of direct materials into
finished products. The conversion costs are direct labor and
the indirect manufacturing costs.
JOINT COSTS
It is a procedure for controlling and recording the investment made in companies.
whose transformation represents a constant flow in manufacturing
simultaneous of two or more products, with one main product and the others
by-products or that all produced products are from the same
importance, in which case they are called joint, related or
Co-products.
They are joint costs the costs of the input factors that are necessary
to produce and prepare all joint products as a group and not
specifically one of them by itself. For example, the poultry, in which the
chickens provide: wings, legs, breast, gizzards, and offal, etc.
Page 15
COSTS
Companies
Textile cotton, threads, fabrics, etc.
Livestock: beef, pork, mutton, hides, bones, oils, etc.
Winery wines, grapes, raisins.
Soap dish soaps, detergents, oils.
Page 16
COSTS
Grade Feet
First quality.......... 10,000
Industrial 20,000
No.
40,000
No.
20,000
2…………………………..
No.
10,000
3..........................
100,000
In this case, the average case of S/. 5,000 divided by 100,000 feet (100
million feet) at S/. 50 per thousand feet, will be used to measure the cost of
each of the five grades of wood.
The main flaw of this method is that it ignores the cost-value relationship.
implicit in the accounting measurements of non-monetary assets. The purpose
of costs is to create values. The use of cost to measure assets is based on the
assuming that a prudent administrator will not incur costs unless
that it is likely that the created value will exceed it. If the value of the group is
greater than the cost of its production, from any part of the joint cost
it can be stated that it is unproductive, and no joint product can
assigning costs that exceed the value of said product.
Let's suppose, for example, that the different grades of wood can
to be sold at the following prices per thousand feet:
The use of the figure of S/.50 for all grades implies that some of the
Joint costs are more products than others, which is an impossibility.
economic. And when it is applied to lower quality wood, it is obtained
an even more absurd result: an apparent loss in production. If
If this were true, the company could avoid the loss by refraining from
produce wood number 3, as this is not possible without also sacrificing
the remaining grades, the cost figures must be incorrect.
This conclusion is also confirmed in another sense. The bonuses
that are generally to be paid for superior quality inputs
they provide clear evidence that the products do not have the same cost. For
For example, if a certain batch of wood is expected to provide a high yield.
proportion of superior qualities, the lot will obtain a higher price
higher than in cases where inferior qualities prevail. By
consequently, as the value of the product affects the cost of the input, it would seem
reasonable to reflect the differences in values in the distribution of costs
Table 1
Page 17
COSTS
(5) (6)
(2) 4
(1) (3) Cost Cost
Price % del
Millar of Value of total assigned
Grade for value
pies market Assigned per thousand
thousand of Total of
produced (1)X(2) (4)x of pies
pies market
$5,000 (5)/(1)
First
10 S/. 120 $1,200 16% $800 $80
Quality
Industrial 20 90 1,800 24 1,200 60
No. 1 40 75 3,000 40 2,000 50
No. 2 20 60 1,200 800 40
No. 3 10 30 300 4 200 20
S/
TOTAL 100 S/. 7,500 100 %
5,000
Figure 1 illustrates this method. The prices in column 2 are the prices.
of the market for joint products at the point of split. Based on
these prices, the market value of the combined products totals S/. 7,500,
as indicated at the bottom of column 3. The percentage of each product in this total
then it is multiplied by the total joint cost of S/. 5,000 to obtain the allocation
of costs in column 5.
Thus, first-grade wood represents 16% of the total market, and therefore it is
assign 16% of the joint costs, that is S/. 800. Dividing this amount by the
The product figure from column 1 gives a unit cost of S/. 80 per thousand.
cost per unit figures can also be determined by multiplying the
market prices of column 2 by the cost-value reason; S/ 5,000 / S/. 7,500 =
0.67
This method effectively assigns all joint costs. Furthermore, the
unit cost can never be higher than the market price, unless the
market prices are so low that they do not cover the total joint costs. But
what is paradoxical, the method does not necessarily guarantee that the assigned cost
it will always be less than the market value, nor that the cost figures will be
proportional to the value. The reason is that the price is not always a measure
effective value. Some products that do not have a market price at the point of
splits can be very valuable once processed; it is possible that the
marketing and distribution are very costly, so their value is very
inferior to its price. When any of these conditions prevail, it must
find another method.
Let's suppose that our lumber company sells its first-class production.
class and industrial categories without prior processing, but sells all three
remaining categories only after processing each one separately. The wood
first can be sold without additional marketing costs, and the wood
Industrial use requires very little commercial effort. Production and distribution
of the products made with the remaining three categories are costly, but the
net realization is greater than that obtained with unprocessed wood if
I sold it in that condition.
Table 2
Degree (1) (2) (3) (4) (5)
Page 18
COSTS
Table 3
(3) (4) (5)
(2)
(1) Valor of Costs Cost
Price
Millar of sale of separators of total
Degree for
pies product processing Assigned
thousand of
produced final y (4)x
pies
(1)X(2) marketing S/.5,000
First
10 $120 S/. 1,200 ---- $1,200
Quality
Industrial 20 90 1,800 S/. 40 1,760
No. 1 40 75 3,800 600 3,200
No. 2 20 60 1,600 320 1,280
No. 3 10 30 750 190 560
S/.
TOTAL 100 S/. 9,150 $1,150
8,000
CONCLUSION
Applying any of the methods, the total cost and the production cost are the
same amounts, the difference between the methods is the way they are assigned
costs to individual products.
SUBPRODUCTS
Page 19
COSTS
Costing of byproducts
When within a production process two types of products are generated and
we differentiate these as a main product and another as a product
secondary, these are referred to as by-products.
When costs are assigned to by-products, the allocation methods of
Costs are different for employees for joint products and for this reason
consider the following categories to assign these costs.
Category 1: the costs of by-products are recognized when they are sold.
Category 2: the costs of by-products are recognized when they are produced.
Practical case
The industrial company "xxx" S.A. presents the following information regarding the
main product A and by-product B, and in turn is transferred to department 2.
Page 20
COSTS
It is requested:
SOLUTION
Applying category 1
Category 1: the costs of by-products are recognized when they are sold.
In this category, production costs are not assigned to by-products, because the
by-products are not a priority, that is why the net income obtained, is
it presents in the income statement, as other income, it should be noted
that this method does not assign inventory costs to by-products.
Net income is equal to the revenue from the sale of by-products minus the
additional processing costs incurred plus the expenses of
administration and sales of the by-products.
XXX S.A
Statement of Income and Losses
Sales of main product 'A' s/. 41600
Cost of sales
Production cost s/. 34200
Final inventory (4000 x s/. 1.71) s/. (6840) (27360)
14240
Other income
Sales
Net income from by-products 2499 - (120 + 550)
1829
Gross profit 16069
Administrative and sales expenses main product ( 3300)
Net income s/.
12769
Applying category 2
Category 2: the costs of by-products are recognized when they are produced.
In this category, production costs are assigned to by-products.
for costing purposes, it should be noted that this category applies when the
Net revenues from by-products are significant amounts.
In this category, it is considered that the expected value of the by-products is
they are shown in the income statement as a deduction from the
total costs of the production of the main product produced, that is
the unit cost of producing the main product is reduced because a
part is assigned as cost to the by-products.
Page 21
COSTS
"XXX" S.A.
STATEMENT OF GAINS AND LOSSES
Sales of main product 'A' s/.
41600
Cost of sales of the main product:
Total production cost S/. 34200
Net value of the produced by-product (s/. 2842* - (s/. 120 + s/. 550)
( 2172)
Net production cost s/. 32028
Less final inventory main products 4000 x 1601 **
( 6404) (25624)
Gross Profit
15976
Administrative and sales expenses of the main product
( 3300)
Utility 12676
Sales
Main product $41,600
s/.
Sub products 2842
44442
Less: Cost of sales of the main product and by-products
Production cost
Main product (Annex 1) $32,899
By-products (Annex 2) 1421 s/. 34320
Less: Final Inventory
Main product (4000 x 32899 / 20000 = 1.645) 6580
By-products (350 x (1421 / 2900 = 0.49) 171.50
6751.50 27568.50
GROSS PROFIT $
16873.50
Administrative and Sales Expenses
Main Product s/. 3300
Sub products 550
(3850)
USEFULNESS
13023.50
Page 22
COSTS
In the case, the final balance of by-products presented in the balance sheet
general is s/. 171.50
PRACTICAL CASE
The first step is to challenge the market value of the cost by-product.
total set:
Joint cost
s/. 934
Less: Value of
By-product (30)
Cost assigned to the main product .............................................. s/. 904
Then, the rest of the joint cost is distributed among the main products. Let's see
a distribution of the relative market values.
Page 23
COSTS
In this case, the joint cost reaches s/. 934, but only s/. 904 of this total is
assign to the main products. The remaining S/. 30 goes to product Z, which
So much does not indicate gain or loss.
CO-PRODUCTS
When several other products of the same or similar kind emanate from the same product.
importance given the value of each of them, these products receive the
name of Coproducts. A process can yield several at the same time.
Coproducts and by-products. Coproducts are the main products and
the byproducts the secondary.
Examples of by-products can be found in the refining of crude oil.
whose derivatives (oils, kerosene, gasoline, etc.) are all in high demand
and contribute to the utility of the company to a similar degree.
PRACTICAL CASE
Let's suppose there are four related products X, Y, Z, W. The cost of the
production before the separation of these related products is s/. 35000 and the
the production cost is s/ 80000; that is A= s/ 30000, B= s/. 25000; C= s/ 15000 and
D = s / 10000.
It is requested:
SOLUTION:
PRICE OF THE PERCENTAGE OF PART OF THE COST
OF THE PROCESS
PRODUCTS PRODUCTION THE PRODUCTION
PRINCIPAL UNTIL
TOTAL THE SEPARATION
X……………………… $30,000 37.50% $13,125.00
Y……………………… 25000 31.25% 10937.50
Z.......................... 15000 18.75% 6562.50
W...…………………… 10000 12.50% 4375.00
S/. 80000 100.00 % S/. 35000.00
Page 24